生产制造环节4-螺纹加工工艺规程.doc

江苏常宝钢管股份有限公司作业文件 第 PAGE 15页共 NUMPAGES 28页 技术中心编制 螺纹加工工艺技术规程 Operation regulation of threading 文件编号No. ZCBJ03 版本/修改Version E/1 受控状态Condition 发放编号 Release No. 制 订 Author 冯玉明 Feng Yuming 审 核 Auditor 王伟民 Wang Weimin 批 准 Approver 周家华 Zhou Jiahua 生效日期 Date 2010.12.01 管螺纹加工工艺规程 Operation regulation of threading 管螺纹加工工艺流程 Operation regulation of threading 注 note：1.实心箭头线为合格管料的行进线，虚箭头线为检验不合格的管料行进线。 Solid line: qualified products; dotted line: unqualified products 2.整体接头（直连型小）油管，不需要管拧，但在车丝后须进行在线磷化。 No making up for integral tubing but it needs on-line phosphatization after threading. 原料库管料。 Raw material; 上料通径试验。 Drift test; 1#车丝机车丝。 Threading on threading machine no. 1; 1#螺纹检验。 Threading inspection no. 1; 拧管接箍。 Making up; 拧接检验、通径检验。 Making up and drift test; 水压试验。 Hydraulic test; 2#车丝机车丝。 Threading inspection no. 2; 2#螺纹检验。 Threading inspection no. 2; 测量点测长、称重。 Length measurement and weighing; 拧内外保护环。 Making up of thread protector; 后道区域压印、涂色环、喷标、涂油和打包。 Stamping, color identification, marking coating and packing; 成品抽查验收。 Random inpection for finished products; 成品入库。 Finished products storage; 返工料切管头。 Rework material (end cutting) 不合格品入降级、废品料框。 Degradation of unqualified products and waste basket 管料技术条件 Technical requirements 锯切 cutting 端面 End face 管端应切成直角，且无明显毛刺，切斜率≤0.5%。 End cutting should be perpendicular to the ground and no obvious burr is allowed. Cutting slop should be less than 0.5%. 锯切长度 Cutting length 订单未作规定时，按API SPEC 5CT规定的长度范围锯切；订单有规定时，按购方与制造厂协商的长度要求锯切。为使车丝时增加重复车丝的次数，锯切长度应尽可能按长度要求上限进行。 Cuttiing length should be according to regulations in API SPEC 5CT. Customer requirements should be followed if there is any. Length cutting should follow the upper limit of tolerance as far as possible to ensure times for repetition of threading. API SPEC 5CT: Range length 规定的长度范围(单位为米 unit: meters)见下表。 范围 range 1 范围 ran