车门外板冲压模具三维造型与工艺参数优化设计.docVIP

PAGE PAGE I 摘要 以前的汽车覆盖件模具开发的效率、质量以及高成本等很多诸多方面已经无法满足现在市场的需求。因此，有了AUTOFORM的问世。我们利用AUTOFORM这款软件就可以解决上述问题，它能够对现实境况中的详细的加工生产状况进行有效的模拟，并且针对它进行采取一定的剖析和改善措施，以便提早了解在设计中所存在的潜伏的一些问题，提早针对它进行一定的合适的处理，防止问题出现，从而降低后面问题出现而导致的巨大损失，并且节约了设计所用的时间。 本论文首先对某车型的汽车后侧门外板进行三维造型，然后进行冲压成形过程仿真以及工艺参数优化设计。首先用Pro/E对所选车门构造出它的三维的立体造型。之后再用Autoform导入igs文件，开始进行它的前处理。前处理过程包括生成边界，定义分型面，检查和调整拉伸方向，做工艺补充等。接着是在过程生成器中定义凸凹模形状和位置，定义压边圈及压边力，和添加拉延筋，定义拉延筋位置以及强度，选择添加工序，并且定义各工序。定义其摩擦系数，输出结果控制。之后开始检查运算过程并开始运算。运算结束之后查看成形过程以及最终结果。根据运算结果对拉延筋，拉伸方向，摩擦系数，压边力等进行一些相应的调整，直到得到最好的结果为止。 运用Autoform对车门进行成形仿真，能够得到准确的产品的毛坯数据，以及预测产品在成形过程中可能出现的缺陷并且根据缺陷做出调整得到结果等。这些对模具的设计和产品的生产有着实际的指导作用,能有效的降低生产成本,提升产品的竞争力。 关键词：汽车车门，三维造型，成形仿真，参数优化 Abstract ? Previous automotive panel die development efficiency, quality and cost, and many other aspects have been unable to meet the current needs of the market. Thus, with the advent of AUTOFORM. We use AUTOFORM this software can solve the above problems, it is capable of real situation in the detailed processing status effectively simulate, and against it to take some analysis and improvement measures in order to advance understanding of the design of the existence of latent problems, for which certain early appropriate treatment, to prevent problems, thereby reducing the problems caused by the back of a huge loss, and saves the time used in the design. In this thesis, a model car to the rear side of the door panel three-dimensional modeling, and then stamping process simulation and process parameter optimization. First with Pro / E for the selected door constructed its three dimensional modeling. Igs file and then import after Autoform begin its pre-treatment. Pre-treatment process includes generating boundary, defined parting surface, check and adjust the stretching direction, and so do the addendum. Then define the shape and position of the punch and die in the process builder, defined blankholder and BHF, and add drawbead defined Drawbead location and intensity, select Add step, and define each