解决挤出机口模流涎和积垢问题电子教案.doc

解决挤出机口模流涎和积垢问题 精品文档 精品文档 收集于网络，如有侵权请联系管理员删除 收集于网络，如有侵权请联系管理员删除 精品文档 收集于网络，如有侵权请联系管理员删除 Stop Those Drooling Dies 解决流涎口模问题 上海北京顺德翻译 文章来自于塑料产业论坛（ ） 上海北京顺德手机emil：jiazhiliao@263.net By Dan Cykana From: Plastics Technology Issue: November 2012 Die drool, or plateout, can cause a host of problems for extrusion processors. Here is how to stop the problem before it starts. 口模流涎或者叫模垢，可能对挤出加工者引起很多问题。本文就是解决这些问题的方法。 Click Image to Enlarge izer. 图1 长通道口模将热塑性塑料的出口膨胀控制在标准范围内，然后牵引进入定径套 Fig 2. Here, thermoplastic swell is excessive and impinges on the outer die lip, causing die drool, shown close up (inset).热塑性塑料出口膨胀严重，对外模唇有不良影响，引起口模流涎，如近镜头所示。 One extrusion processor was emphatic （强调的）to me about it: “If you extrude olefinic or thermoplastic elastomeric compounds,” he told me, “you will experience the die drool problem.” 一个挤出加工者对我强调说：“如果你挤出聚烯烃或者热塑性弹性体共混物，你可能会遇到口模流涎问题。” He’s right. It doesn’t matter if you are extruding sheet, film, pipe, tubes, or profiles—you can come face-to-face with drooling dies in any of these processes. 他是对的。但是，不要紧。如果你挤出片材、膜、管、软管或者型材---你可得在任何这些工艺中面对口模流涎问题。 Die drool shows up as a buildup on the die lips. This buildup can either be the same color as the material being extruded, or in some cases appears yellow or red. Often this buildup will create unacceptable machine-direction lines in the extrudate. And after a period of time this buildup will ultimately break-off and attach itself to the extrudate, resulting in additional aesthetic flaws. 口模流涎显著表现为模唇堆料（堆积）。这种堆积物可能与挤出材料的颜色一样，在某些情况下也可能是黄色或红色的。这些堆积物常常沿着流动方向在挤出物上划出不可接受的纹道。过了一段时间后，这些堆积物会最终破碎并附着到挤出物上，最终引起额外的美学缺陷。 Die drool is also commonly referred to as plateout. To find the root cause of the problem, you’ll need to analyze the “big three” areas to identify what’s to blame（归咎于）: 口模流涎常常也叫做积垢。为了找到问题的根本原因，你需要分析三大板块，以确定要归咎于什么原因： ?Material: Each thermoplastic is unique, with compounded alloys being the most problematic. Compounded thermoplastics (those that have additives combined with the base re