中频电源的研究与设计.docx

摘  要 本文系统研究了由可控硅组成的中频电源，分析了用于熔炼的感应加热可控硅中频电源的特点 和负载感应器的等效电路及其自然特性，采用并联补偿的方法提高负载的功率因数。为了使并联负 载谐振电路能正常工作，必需将负载电路置于过补偿状态。针对常规可控硅并联谐振中频电源存在 整流桥功率因数随输出电压降低而减少，且满足不了熔炼负载对功率输出要求的问题，采用了一种 调节逆变角  ?  提高整流功率因数来实现恒功率输出的方法，但这里所提出的恒功率输出并非指一般 意义下的恒功率闭环控制，而是指额定输出功率下的恒功率，即恒定的最大功率输出。在采用? 角 调节电路的基础上，配合原有 AC/DC 相控双闭环电路，可以使中频电源实现恒功率控制。在整流环 节和逆变环节分别采用集成触发芯片 TC787 和 KC04 来实现，这样大大简化了控制电路，并提高了电 路的可靠性。设计中采用预磁化电路和撞击启动的方法，提高了中频电源的启动成功率和负载的适 应性。 关键词：中频电源；并联补偿；功率因数；?角调节；恒功率 1 Abstract This paper has studied the intermediate frequency power composed of silicon controlled rectifier, analyzed characteristic of heating intermediate frequency power of silicon controlled rectifier used for smelting, equivalent circuit of the load inductor and natural characteristic, improved the power factor of load by parallel compensation. To the shunt load resonance circuit can work normally, we must make the load circuit on the state of overcompensation. Aim at routine silicon controlled rectifier connect in parallel resonance intermediate frequency power has the problem about the power factor of rectification bridge reduce with the output voltage reducing and can’t meet the smelting load’s demand to power output, it adopt one measure to realize constant power output by adjust the inverse angle  ?  to improve the rectification power factor, but the constant power output put forward here is not that the constant power by closed-loop control under a general meaning, it refer to the constant power under rated output power, namely the constant peak power output. On the basis of adopting the angle ? to regulate circuit, cooperate with original AC/DC phase control bi-closed loop circuit, it can make the intermediate frequency power realize constant power control. In rectify element and reverse element it adopt separately the integrated trigger chip TC787 and KC04, thus simplify the control circuit greatly, and improve the circuit reliability. The paper adopt the magnetize circuit in advance and starting through imp