衬套的机械加工工艺及钻Φ6孔夹具设计.doc

I 衬套的机械加工工艺及钻Φ6孔夹具设计 摘要 夹具是零件加工的夹紧装置，是加工零件的一种必不可少的装置。随着零件的尺寸变化，越来越多的夹具被淘汰了，因此，设计一套专用夹具是十分有必要的。在设计专用夹具时要考虑工件的定位方案，工件的夹紧方案和设计夹紧机构，夹具的其他组成部分，夹具的结构形式等。 本课题的主要研究内容是衬套的机械加工工艺及钻Φ6孔夹具设计。衬套是一种很重要的零件。衬套的作用是避免运动件直接和座孔对磨，减少对运动件的损害起到保护运动件的作用，使运动件在衬套内做往复和旋转运动。 结合零件加工的重点和难点，从零件的结构分析入手，合理的进行定位基准选择、夹具的设计、各种刀具参数选择以及切削用量的选择等。在安排工艺过程时，根据加工要求不同，需要进行粗精加工。另外还确定了切削参数，加工工时，填写工序卡片。设计了一套钻削Ф6圆柱孔的专用夹具。 关键词：衬套、加工工艺、钻Ф6圆柱孔、专用夹具 Abstract Jig is the clamping device for parts processing, which is an essential device for processing parts. With the change of the size of parts, more and more fixtures are eliminated. Therefore, it is necessary to design a set of special fixtures. When designing the special fixture, we should consider the positioning scheme of the workpiece, the clamping scheme of the workpiece and the design of the clamping mechanism, other parts of the fixture, the structure of the fixture and so on. The main research contents of this subject are the mechanical processing technology of the bushing and the design of drilling 6 Hole fixture. Bushing is a very important part. The function of the bushing is to prevent the moving parts from grinding directly with the seat holes, to protect the moving parts from damage, and to make the moving parts reciprocate and rotate in the bushing. Combining with the key and difficult points of parts processing, starting from the structural analysis of parts, reasonable selection of positioning datum, fixture design, various tool parameters selection and cutting parameters selection. When arranging the technological process, rough finishing is required according to different processing requirements. In addition, cutting parameters, machining hours and process cards were determined. A special fixture for drilling 6 cylindrical holes is designed. Key words: bushing, processing technology, drilling 6 cylindrical holes, special fixture II 目 录 TOC \o "1-3" \h \z \u 5062 摘要 I 2473 Abstract II 857 第一章 绪论 1 11633 1.1 机床夹具的概念 1 11814 1.2 机床夹具的分类