F60填料函式空气预热器机械设计.doc

PAGE PAGE I F60填料函式空气预热器机械设计 摘 要 换热器是现代工业中不可或缺的重要部件，在飞速发展的化工行业以及石化行业里扮演的角色更为重要。本课题所设计的换热器用于空气预热。针对该换热器的性能，本文根据理论计算方法和结构分析，对其进行了设计。 本文首先了解填料函式换热器的基本原理，性能及其应用，在化工生产中的地位及作用。其次对于填料函式换热器进行热流量计算，传热系数计算，确定传热系数，壳程阻力和压力计算。此外还计算壳，管程的设计压力并校核螺栓、垫片、管板厚度的计算。 最后编写换热器的加工工艺程序，及装配过程安全性能及防腐措施。根据种种因素，选择结构形式最为合理的一种，自行绘制满足设计结构要求的工程图纸。图纸的技术要求需要明确的在图纸上标示出来 在本次课程设计的主要过程中，一定要按照国家制定的相关规定进行设计，目的是在于保证整个生产过程的安全进行。 关键词：换热器；管程设计压力；热流量；结构 PAGE PAGE II ABSTRACT Heat exchanger is one of indispensable important component in modern industry, the rapid development of chemical industry, petrochemical industry, heat exchanger is particularly important. This topic by the design of heat exchanger used in air preheating. For the heat exchanger performance, based on the theoretical calculation method and the structure analysis, on the design. This article first understand the basic principles of stuffing box type heat exchanger, properties and application, the status and role in the chemical production. Second heat flow calculation for packing heat exchanger, heat transfer coefficient calculation, heat transfer coefficient is determined, the shell side resistance and pressure calculation. Also calculate shell and tube side design pressure and check the bolts, gaskets, the calculation of the thickness of the tube plate. Finally write the processing technology of heat exchanger and assembly process safety performance and the anti-corrosion measures. Comprehensive consideration of various factors, choose the most reasonable structure form. According to the structure of the design drawing at the same time meet the requirements of the stuffing box type heat exchanger of drawings, drawings to include the relevant technical requirements. In the process of the stuffing box type heat exchanger structure design, design should, in accordance with relevant provisions, such as pressure container tube and shell heat exchanger for the final design results meet the regulations. Sho