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13 - PAGE 1
13 - PAGE 1
20 - PAGE 1
Chapter 20
Statistical Methods for Quality Control
Learning Objectives
1. Learn about the importance of quality control and how statistical methods can assist in the quality control process.
2. Learn about acceptance sampling procedures.
3. Know the difference between consumer’s risk and producer’s risk.
4. Be able to use the binomial probability distribution to develop acceptance sampling plans.
5. Know what is meant by multiple sampling plans.
6. Be able to construct quality control charts and understand how they are used for statistical process control.
7. Know the definitions of the following terms:
producer's risk assignable causes
consumer's risk common causes
acceptance sampling control charts
acceptable criterion upper control limit
operating characteristic curve lower control limit
Chapter 20
Statistical Methods for Quality Control
20 - PAGE 8
20 - PAGE 7
Solutions:
1. a. For n = 4
UCL = ? + 3(? / ) = 12.5 + 3(.8 / ) = 13.7
LCL = ? - 3(? / ) = 12.5 - 3(.8 / ) = 11.3
b. For n = 8
UCL = ? + 3(.8 /) = 13.35
LCL = ? - 3(.8 /) = 11.65
For n = 16
UCL = ? + 3(.8 /) = 13.10
LCL = ? - 3(.8 /) = 11.90
c. UCL and LCL become closer together as n increases. If the process is in control, the larger samples should have less variance and should fall closer to 12.5.
2. a.
b. UCL = ? + 3(? / ) = 5.42 + 3(.5 / ) = 6.09
LCL = ? - 3(? / ) = 5.42 - 3(.5 / ) = 4.75
3. a.
b.
c. UCL = p + 3= 0.0540 + 3(0.0226) = 0.1218
LCL = p - 3= 0.0540 -3(0.0226) = -0.0138
Use LCL = 0
4. R Chart:
UCL = = 1.6(1.864) = 2.98
LCL = = 1.6(0.136) = 0.22
Chart:
UCL = = 28.5 + 0.373(1.6) = 29.10
LCL = = 28.5 - 0.373(1.6) = 27.90
5. a. UCL = ? + 3(? / ) = 128.5 + 3(.4 / ) = 128.99
LCL = ? - 3(? / ) = 128.5 - 3(.4 / ) = 128.01
b. in control
c. out of control
6. Process Mean =
UCL = ? + 3(? / ) = 20.01 + 3(? / ) = 20.12
Solve for ?:
7.
Sample
Number
Ob
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