设计说明书 年产1.2万吨高麦芽糖浆工厂设计-糖化工艺研究.pdf

摘要 本设计介绍了我国麦芽糖浆产业的基本状况，并对年产 1.2 万吨的高麦芽糖浆 厂的总平面布置、生产工艺、公用工程、环境保护及综合利用、工业卫生及劳动保 护等方面进行了方案设计。 本设计重点研究的是生产工艺，并设计了厂区总平面图、工艺流程图、车间工 艺设备布置图。本工艺以淀粉为原料，通过二次喷射液化、糖化、脱色、离子交 换、浓缩等过程，制成固形物含量为 80%的高麦芽糖浆。该工艺采用双酶法，不但 提高了麦芽糖的产量和利用率，而且使生产成本大大降低。 关键词： 玉米淀粉；双酶法；高麦芽糖浆 1 Title :the design of a factory which produces 12000 tons Maltose Syrup per year Abstract: The article introduces the general situation of high Maltose Syrup in china ,and the annual capacity of 12000 tons of high maltose syrup factory of the general layout, the production process, utilities, environmental protection and comprehensive utilization, industrial hygiene and labor protection and so on design . The design of the key research is production technology, and design the factory total floor plan, process flow diagram, workshop process equipment layout. This process to starch as the raw material, through the second injection liquefaction, saccharification, decoloring, ion exchange and the enrichment process,solid contained in the production is 80%.The craft which use two enzyme not only improve the effective of using the material,but also improve the production of the high Maltose Syrup,in the end we can effectively reduce the cost. Keyword : corn starch;two enzyme atic method;high Maltose Syrup 2 目 录 中文摘要……………………………………………………………………1 英文摘要……………………………………………………………………2 第一章 总论 1.1 概述 ………………………………………………………………5 1.2 设计依据………………………………………………………………9 1.3 设计指导思想………………………………………………………9 1.4 设计范围………………………………………………………………10 1.5 建设规模与产品方案………………………………………………10 1.6 主要原材料、辅助原料、动力消耗指标……………………… 10 1.7 工作制度及全厂定员…………………………………………………11 第二章 总平面布置 2.1 厂址概述 2.1.1 厂址的地质情况及地震烈度………………………………………13 2.1.2 气象条件 …………………………………………………………13 2.2 总平面布置与运输 2.2.1 总平