离合器综合性能测试台结构设计.doc

PAGE PAGE 27 离合器综合性能测试台结构设计 摘要 电磁离合器作为一种传递扭矩和转速的传动部件，广泛应用在近现代工业的各个场合，其综合性能测试也受到越来越多的关注，而离合器综合性能测试台就是完成电磁离合器综合性能测试的设备。在国外先进离合器性能测试台价格高居不下的大环境下，有必要开发一种高性能且具有一定经济性的离合器综合性能测试台。本文通过对国内外电磁离合器综合性能测试台研究现状的回顾，在已有的电磁离合器性能测试理论基础上，设计了两种电磁离合器测试台结构方案:同轴式结构与平行轴式结构，完成了包括电机、变速箱、传感器等元件的选型，然后通过Pro/E建模分析，选择了可快速更换试件的平行轴式结构方案。最后，本文基于LabVIEW设计了一套控制软件，并且对这套软件做了实际的仿真测试。由实例测试来看，本设计基本满足设计的性能要求，具有一定的推广和应用价值。 关键词：电磁离合器，测试台，Pro/E，LabVIEW The Structure Design of the Magnetic Clutch Comprehensive Performance Test Platform Abstract The magnetic clutch is a part of the mechanical transmission system which can transfer torque and speed. And it has been widely used in many fields of the modern industry. Thus more and more researchers concentrate themselves on its comprehensive performance. The clutch comprehensive performance test platform is the equipment that can test the magnetic clutch. With the high price of the advanced clutch test platform abroad, we have to develop our own clutch test platform that performs better and costs less. In this paper we first overviewed the research status of the clutch comprehensive performance test platform of home and abroad. Then based on the existing theory of the clutch performance test, we have designed two kinds of structure for the clutch comprehensive performance test platform which is coaxial type and parallel-axes type. In that process, we complete the selection of the motor, the sensors, the couplings and the bearings. Then we model two structures using the 3D modelling software Pro/E and choose the parallel-axes type as our design scheme for the quick change of test samples. Finally, we develop a software to control the test system based on LabVIEW. Moreover, we test the software and get a good result. According to the result, the platform we design meets the basic criteria and show high value of popularization and application. Key Words：Magnetic Clutch; Test platform; Pro/E; LabVIEW 第一章引言 1.1 选题背景 电磁离合器是离合器的一种，与普通的机械式的离合器不同的是，它不用手动操作，而是利用电磁能，将主/从动部