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Two -scale Analysis
Motivation (1)
• To model joints and connectors in large structure
‐ Manufacturing process of individual joint
‐ Dynamic response under impact
‐ Failure in both joints and base material
Solder reflow
• Numerical challenges
‐ Computational cost Nihon Superior Co. 2019
✓ Significant smaller mesh and explicit time step size
‐ Different element formulations (shell / solid / …)
‐ Non-conforming interface
‐ Material failure analysis
2021 ANSYS INNOVATION CONFERENCE Two-scale Analysis
2
Motivation (2)
• Conventional approach
‐ Meso-scale modeling
✓ Lower level numerical calibration to fit specific material models
‐ Simplified model embedded in large scale structure
Beams or solid elements with phenomenological law
✓ Efficient but not accurate: trial and error, problem dependent
‐ Sub-modeling: decoupled approach
✓ One-way
✓ Interface: ‘local cut boundary’
Deformation and failure modes (macro: FEM shell, meso: SPG)
Jointing force
2021 ANSYS INNOVATION CONFERENCE Two-scale Analysis
3
Outline
• Two-scale co-simulation framework
• Methodology
‐ Interface coupling
‐ Sub-cycling
• Features
‐ Co-simulation setup
‐ Weak coupling
‐ Strong coupling
• Applications
‐ Joints in car component
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