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Transient temperature field CFD simulation
on automobile radiator
Transient temperature
field CFD simulation on
automobile radiator
Simulation based on Ansys Fluent software
Agenda
• Radiator Introduction
• Thermal Cycle Test Introduction
• Transient CFD Simulation Workflow
• Thermal Cycle CFD Result
• Temperature Data Mapping Work
• Summary
2021 ANSYS INNOVATION CONFERENCE
3
Radiator Introduction
• The Radiator is used to dissipate heat from the engine. The high -temperature coolant flows
through the Rad core to cool down and then flows into the cooling pipe of the engine to take
away the heat generated when the engine works.
2021 ANSYS INNOVATION CONFERENCE
4
Thermal Cycle Test Requirement
• The temperature curve of thermal cycle test is shown as the picture below. In order to simulate
the hot coolant flow into the cold radiator, we have thermal cycle test to validate the design and
process of radiator.
Radiator thermal cycle test overview Radiator thermal cycle test: coolant inlet
temperature curve (purple color curve)
2021 ANSYS INNOVATION CONFERENCE
5
Thermal Cycle Test Example
• During thermal cycle test, hot coolant and cold coolant will bring temperature difference in some
area. The thermal stress caused by temperature gradient will cause leakage or other problem as
the picture below.
Leakage after thermal cycle test
2021 ANSYS INNOVATION CONFERENCE
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Transient CFD Simulation Workflow
Ansys Fluent
Physics Export
Meshing Simulation Mapping
Setting model
CAD
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