排气阀等离子堆焊高强度合金粉末的残余应力与变形有限元分析.pdfVIP

HotWorkingTechnology2022,Vol.51,No.15

排气阀等离子堆焊高强度合金粉末的残余应力

与变形有限元分析

杨兴林，何芳，肖裕华，丁国娣？

(1.

摘要：针对大型船用排气阀在焊接过程中易出现应力集中等焊接缺陷的问题，采用ABAQUS有限元软件对排气

阀等离子堆焊高强度合金粉末材料的应力、变形进行数值模拟。为了考虑合金粉末材料的非线性变化，采用熔点定义材

料的不同状态，并将其与材料参数一起写人UMATHT子程序。结果表明：基于UMATHT子程序计算出的残余应力值

与实验结果拟合度高，残余应力受材料本身的影响较大，厚度方向与轴向的残余应力大致以焊缝为中心呈对称现象。焊

缝的变形量总体上比母材的大，但变形量较小，主要位于焊缝中间部位。

关键词：排气阀；合金粉末；残余应力；数值模拟

D0I:10.14158/j.cnki.20201947

中图分类号：TG404文献标识码：A

FiniteElementAnalysisofResidualStressandDeformationinPlasmaSurfacing

High-StrengthAlloyPowderonExhaustValve

YANGXingling,HEFang,XIAOYuhua,DINGGuodi?

(1.SchoolofEnergyandPowerEngineering,JiangsuUniversityofScienceandTechnology,Zhenjiang212000,China;

2.COSCOShippingMarineEquipmentSpares(Nanjing)Co.,Ltd.,Nanjing211121,China)

Abstract:Aimingattheweldingdefectsthatstressconcentrationeasilyoccursintheweldingprocessoflargemarine

exhaustvalves,theABAQUSfiniteelementsoftwarewasusedtonumericallysimulatethestressanddeformationofthe

exhaustvalveinsurfacinghigh-strengthallypowder.Inordertotakeintoaccountthenonlinearchangesinthematerial,the

meltingpointwasusedtodefinedifferentstatesofthematerial,andwriteittogetherwiththematerialparametersintothe

UMATHTsubroutine.TheresultsshowthatthecalculatedresidualstressvaluesbasedontheUMATHTsubroutinehavea

betterfttingdegreewiththeexperimentalresults,andtheresidualstressisstronglyinfluencedbythematerialitself,andthe

stressesofthethicknessdirectionandtheaxialdirectionareroughlysymmetricwiththecenteroftheweld.Theoverall

deformationoftheweldislargerthanthatofthebasematerial,butthe