7、PFMEA范本6（机加工）实例.xlsVIP

车加工FMEA

Control_Plancustomerdb

FlowInsp_Instructions

LayoutMacro4

Vendor_Info

措施结果

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100%检验101%inspection

100%检验102%inspection

过程潜在的失效模式及后果分析Failuremodeandprocesspotentialconsequencesanalysis

page:total4页码：共4页

项目：ITERM

过程责任：Processresponsibility

生产车间、技术部、质控部workshop\technicaldept\qualitycontroldept

编制：madeby

车型年度/程序：Modelsannual/procedures

关键日期：importantday

FMEA日期(原始)：date:

审核：checkedby:

核心小组：coregroup:

批准：approvedby

工序号ID

过程功能要求processfunctionandrequirment

潜在的失效模式failuremode

潜在的失效后果failurepotential

严重度（S）severity

级别level

潜在的失效起因/机理Potentialfailurecauses/mechanism

频度（0）frequency

现行过程控制nowprocesscontrol

可探测度（D)detectdegrees

风险顺序数（RPN）Riskprioritynumber

建议的措施Suggestedmeasures

责任及目标完成日期responsibilityandtargetcompiliteddate

预防prevetion

探测Ethanmeasurement

采取的措施takemeasures

严重度severty

频度frequency

可探测度detectdegrees

毛坯检验checktheroughcasting

碰伤,数量brusting,quantity

影响外观affectthesurface

搬运不当Improperhandling

按要求搬运handlingasrequirment

进货验收checkgoodsincoming

粗车外圆roughturningoutercircle

尺寸超差sizeouttolerance

下道工序余量增加Headroomincreasenextworkingprocedure

刀具磨损toolwear

定期检查regularinspection

换刀记录recordofchangingtool

反则面加工不出Antithendontsurfaceprocess

夹具上有异物foreignoffigture

气枪吹净airgunblowingoff

检验记录checkrecord

人工疏忽装夹不到位workernegligence,clampingwrongposition

100%自检100%inspectself

粗车内孔roughturninginnerhole

粗车端面roughturningface

精车端面fineturningface

厚度尺寸超差thicknessouttolerance

影响装配influteassembly

工件安装不到位workpieceinstallwrongposition

水枪冲洗Watergunflushing

精车内孔、切槽fineturninginnerhole,cutthechamfer

直径超差diameterouttorlerance

与相配合件配合太松,影响配合效果combinedtoolooseinflutecoordinateeffact

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主轴孔有铁屑thelordhasiron

定期清理regularcleaning

首件检验checkthefirstcasting

尺寸测量measuredemisioin

刀片更换changetool

粗超度超差roughnessouttolerance

影响配合效果和使用寿命influ