工程设计-高炉系统喷吹站的控制系统.doc

摘 要 当前，钢铁冶金行业遭遇到全球性的原料价格上涨，焦炭、矿石的价格涨幅惊人，冶炼成本普遍提高，我国钢铁产业过剩等因素，给高炉炼铁业带来更大的困难。 本文针对高炉喷煤采用美国HONEYWELL公司的TPS( Total Plant Solution) DCS技术设计了高炉系统喷吹站的控制系统，对各个检测点的参数进行数据收集、处理，然后通过执行机构对系统各个操作进行自动控制。系统功能强大、稳定可靠、抗干扰能力强、耐恶劣环境、界面友好。在实际运行过程中，具有学习掌握快，易于操作，硬件侦测功能强，查找故障点迅速、准确等优点。获得了较好的应用效果。 关键词 高炉喷吹，DCS，控制 ABSTRACT At present, the iron and steel metallurgy industry suffered a global commodity prices, coke, iron ore prices were surging, smelting cost rise generally, such factors as the excess iron and steel industry in China, brings to the blast furnace ironmaking industry greater development difficult. So, in the blast furnace coal injection has become the ironmaking system of process structure optimization, energy structure change core, is the enterprise can in the incentive market competition to win the key. Blast furnace coal injection, this paper adopts the United States HONEYWELL TPS (Total Plant Solution) DCS technology, designed the injection in the blast furnace system of station control system, data collection, processing parameters of each testing point, and then through the actuator to automatic control system each operation. System, powerful, stable and reliable, strong anti-interference ability, resistance to bad environment, friendly interface. In the actual operation process, learning to master quickly, easy to operate, strong hardware detection function, find the fault point quickly and accurately, etc. Obtained the good application effect. Key words Injection in the blast furnace，DCS，control 目 录 要 I ABSTRACT II 1 绪 论 1 1.1 高炉炼铁的介绍 1 1.2 高炉喷煤技术 3 1.3 高炉喷煤的意义 3 1.4 喷吹工艺技术的发展 4 1.4.1 粒煤喷吹技术 4 1.4.2 富氧大喷煤量技术 4 1.4.3 复合喷吹技术 5 2 喷煤工艺流程和控制要求 6 2.1 喷煤系统的组成 6 2.2 喷吹工艺流程示意图 7 2.2.1 喷吹工艺的介绍 8 2.2.2 喷煤工艺流程的分类及特点 9 2.3 喷吹工艺控制要求 10 3 高炉喷吹生产控制系统设计 11 3.1 喷吹系统框图 11 3.2 喷吹工艺及检测点布置 11 3.3 喷吹系统操作方式 12 3.4 喷吹系统过程控制描述 13 4 系统硬件和软件配置 16 4.1 系统硬件配置 16 4.2 硬件系统的介绍 16 4.3 系统的网络结构 17 4.4 硬件设备的介绍 17 4.5 喷吹系统软件主要功能 18 4.5.1 喷吹控制 18 4.5.2 煤粉的喷吹量的调节 20 4.5.3 中间罐与喷吹罐压力控制 20 4.5.4 高炉煤粉喷吹