基于PLC的裤袜自动包装机实时故障检测与处理.pdfVIP

摇 摇 摇 包 装 工 程 第35卷摇 第1期 摇摇摇 92 PACKAGING ENGINEERING摇 摇 摇 摇 摇 2014年01月 基于PLC的裤袜自动包装机实时故障检测与处理 游亚陆,孟婥,孙志军,李培兴 (东华大学,上海201620) 摘要: 目的摇 针对裤袜自动包装机包装过程中产生的故障问题研发一套故障检测系统。 方法摇 通过 PLC采集输送带、电机、翻转折叠机构、折边铲、封袋铲、装袋铲等关键部位的传感信号,采用Visual Basic设计的上位机系统运用故障树原理,对所采集的信号进行实时故障诊断及显示。 结果摇 该故障 检测系统可靠性高,能有效地提高裤袜自动包装机的故障检测与处理能力,从而提高了生产效率。 结 论摇 该系统用户界面简洁、便于操作、运行稳定可靠、自动化程度高,降低了故障处理时间,对包装机 的日常维护具有重要意义。 关键词:裤袜自动包装机;故障检测;可编程控制器;故障树诊断法 中图分类号:TP206摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1001-3563(2014)01-0092-04 Real-time Fault Detection and Processing Method Based on PLC for Pantyhose Automatic Packaging Machine YOU Ya-lu,MENGZhuo,SUN Zhi-jun,LI Pei-xing (Donghua University,Shanghai201620,China) ABSTRACT:Objective To develop afault detection system to settlethe problem of highfailure rate in packaging. Methods Sensing signals of some key partswere collected by PLC. The key partswere conveyor belts,motors,flipfolding mechanism, folding shovel,sealed bags shovel,bagging shovel and so on. Then applying thefault tree principle,real-time diagnosis was made and displayedfor the collected signals using the upper computer system designed by Visual Basic. Results Practice has proved that thisfault detection system ishighly reliable and effective. It could improveproduction efficiency through improving the troubleshootingcapabilitiesofthemachine. ConclusionTheuserinterfaceofthesystemissimple,easytooperate,reliable andwith highdegreeof automation. It caneffectively reducetroubleshootingtimeandhasimportant significancefortheroutine maintenance of the packaging machine. KEY WORDS:pantyhose automatic packaging machine;fault det