基于柴油机拆装的零件毕业设计与数控编程.doc

目 录 R175A柴油机的工作原理………………………………………1 1.1 柴油机的概述………………………………………………………1 1.2 柴油机的工作原理………………………………………………… 1 1.2.1 进气冲程…………………………………………………………2 1.2.2 压缩冲程…………………………………………………………2 1.2.3 燃烧膨胀冲程……………………………………………………3 1.2.4 排气冲程…………………………………………………………3 曲轴概述…………………………………………………………4 2.1 曲轴的作用………………………………………………………4 2.2 曲轴的组成…………………………………………………………5 2.2.1主轴颈……………………………………………………………5 2.2.2连杆轴颈…………………………………………………………6 2.2.3曲柄………………………………………………………………6 2.2.4自由端（前端）……………………………………………………6 2.2.5功率输出自由端（后端）…………………………………………6 第三章 曲轴的加工工艺………………………………………………7 3.1 一般曲轴的加工工艺…………………………………………………7 3.2 零件设计与工艺分析……………………………………………………8 3.2.1零件材料选择………………………………………………………8 3.2.2零件几何尺公差及技术要求的确定………………………………9 3.3 确定生产类型………………………………………………………10 3.3.1确定毛坯种类……………………………………………………10 3.3.2确定铸件余量及形状……………………………………………10 3.4 曲轴加工工艺过程设计……………………………………………10 3.4.1选择表面加工方法………………………………………………10 3.4.2确定工艺过程方案………………………………………………11 3.5选择加工设备与工艺装备……………………………………13 3.5.1选择机床………………………………………………………13 3.5.2选择夹具………………………………………………………13 3.5.3选择刀具………………………………………………………13 3.5.4选择量具………………………………………………………14 3.6 确定工序尺寸……………………………………………………14 致谢…………………………………………………………………………………18 参考文献……………………………………………………………………………19 基于柴油机拆装的零件设计与数控编程 专业班级： 学生姓名： 指导教师： 职称： 摘要 本文主要介绍了 R1 柴油机曲轴。本文作者是在保证产品质量、提高生产率、降低成本、充分利用现有生产条件、保证工人具有良好而安全劳动条件的前提下进行设计的。 工艺设计 数控编程  Based on disassembly of parts engine design and NC programming Abstract This paper mainly describes the R175A diesel engine crankshaft machining process design. The author’s premise of the design is to ensure product quality, increase productivity, reduce costs as well as making full use of existing production conditions to make sure that workers have a good and safe working conditions. Could be able to use of CNC programming courses in basic theory and practice learned in the production of practical knowledge, the correct solution to a part in the process of positioning. Clamping and process routing. Geometries to determine the issues to ensure that parts processing