安全阀论文：基于SolidWorks的安全阀虚拟仿真技术研究.docVIP

安全阀论文：基于SolidWorks的安全阀虚拟仿真技术研究 【中文摘要】安全阀是国民经济建设中使用极为广泛的一种机械产品。它是锅炉、压力容器、压力管道上的重要安全装置之一,安全阀性能的优劣直接关系着设备、生产及人身的安全。随着市场经济的发展,国内外对安全阀的需求量愈来愈大,用户对产品的质量、更新速度以及产品从设计到投放市场的周期提出了愈来愈高的要求。为了减少物理样机的试验次数和制造成本、缩短设计周期、增强市场应变能力,本文利用计算机虚拟设计与仿真技术,实现安全阀在计算机平台下的的虚拟设计及工作性能仿真分析。本课题以应用研究为侧重点,重点预知和掌握已设计完成的安全阀结构的可行性、合理性。通过对大量的国内外参考文献的分析整理,结合实机实地考察,运用机械理论和机械设计方法对安全阀进行了理论分析,利用SolidWorks软件对安全阀进行虚拟设计,应用COSMOS对虚拟样机作了运动仿真、阀道流动特性分析、关键部件有限元分析。不仅可以减少物理样机的试制、试验,而且使得原来在二维图纸上难以表达和设计的运动相对位置和干涉变得非常直观和易于修改。首先通过运动仿真得出了安全阀的开启压力和回座压力,其次通过对阀道的数值可视化模拟分析了安全阀中产生振动、噪声、气蚀的原因,同时利用SolidWorks二次开发功能,编制安全阀理论排量算式DLL,加载到SolidWorks中,以供计算安全阀的各种试验介质的理论排量,最后对阀瓣进行了有限元强度分析,并在满足阀瓣整体强度性能的前提下对其进行结构优化。通过利用计算机虚拟设计与仿真技术,充分发挥CAE技术的优势,避免了通过反复多次的物理试验产生的大量冗余的中间废品和半成品,这将大大简化产品的设计开发过程,缩短开发周期,减少开发费用,提高产品设计质量。 【英文摘要】The safety valve is an important mechanical product on the basis of its very comprehensive use in national economy. It is one of the important security devices on boilers, pressure containers and head conduits. Whether the capability of safety valves is good or not is directly connected with the safety of equipments, production and personal. Nowadays, along with the development of market economy, the users have much more requirement for the quality, update speed and cycle time from design to the market because of the increasingly need of safety valves. In order to reduce test number of physical preproduction model and manufacturing cost, shorten design cycle time, strengthen enterprise competition power, the virtual design and working performance simulation analysis of safety valve in the computer are implement utilizing computer virtual design and simulation technology in this paper.Application study is the emphasis point of this subject. The feasibility and rationality of the structure of the manipulator will be foreseen and mastered. By the fact that massive domestic and foreign references was analyzed and arranged, combined with hands-site visits, the machanical theory and the machine design method has carried on the theoret