BBAed9-ch10.JITLP48.pptVIP

Fang Aihua Wuhan University Chapter 10Just-in-Time Production Systems JIT Lean Production Systems 准时制与精益生产方式 Just-in-time Production Systems JIT logic The Japanese approach to productivity North American modifications to JIT JIT implementation requirements JIT in services JIT Logic 生产方式的演变 起源问题 手工生产方式 大量生产方式 精细生产方式 精细生产方式Lean Production 美麻省理工学院国际汽车项目组的研究人员给日本汽车工业的生产方式起的名称。 与大量生产方式相比， 只需一半的(人员、场地、投资) 产出质量更高、品种更多的产品 The Japanese Approach to Productivity 日本人提高生产率的方法 （丰田公司精益生产方式） The Japanese Approach to Productivity精益生产方式的产生背景 Goal of full employment in the post WWII period. Government (MITI) supported improvement of targeted industries. Imported technologies. Efforts concentrated on factory floor. Quality improvement focus Two Philosophies核心理念 Elimination of waste Respect for people. Waste—Operations生产中的七种浪费 (1) Waste from overproduction (2) Waste of waiting time (3) Transportation waste (4) Inventory waste (5) Processing waste (6) Waste of motion (7) Waste from product defects The seven elements that address elimination of waste消除浪费的七种方法 Focused factory networks Group technology Quality at source JIT production Uniform plant loading Kanban production control system Minimized setup times 集中工厂网络 成组技术 源头质量控制 JIT生产 均衡生产负荷 看板控制系统 最小化调整时间（换模） 1. Focused Factory Networks 集中的工厂网络 2-Group Technology成组技术 Departmental Specialization(Job shop) 部门专业化 Group Technology成组技术 Group technology cells 成组技术加工单元 3. Quality at the Source源头质量控制 Self-inspection Automated inspection Line-stopping empowerment 4. JIT Production准时制生产 Produce... ...what is needed... ...when it’s needed... ...NOTHING MORE! Definition of JITJIT的含义 JIT is an integrated set of activities designed to achieve high-volume production using minimal inventories of raw materials,work in process, and finished goods.  Parts arrive at the next workstation just in time“ and are completed and move through the operation quickly. JIT is an integrated set of activities designed to... Achieve h