45MnCrMo钻铤管内壁裂纹成因分析.pdfVIP

12 _黼 院 45MnCrMo钻铤管内壁裂纹成因分析 李 毅，宁 玫，窦志超，李志群，赵苏娟，王 鹏 (天津钢管集团股份有限公司，天津 300301) 摘 要：在生产 45MnCrMo钻铤管时，钢管内壁常出现较多裂纹，影响了钢管质量及成材率。通过采用光学 显微镜、扫描电镜和能谱仪、热模拟试验机、低倍热酸浸分析测试手段，分析研究了钻铤管内壁缺陷特征和形成 原因。结果表明：45MnCrMo钻铤管的内壁缺陷，是由于管坯穿孔过程中，内壁金属与顶头在摩擦和扭转变形等 复杂应力作用下产生了较高的温升，从而导致毛管局部区域过热失塑、晶界弱化所形成，与管坯的冶金质量无 关。提出了改进钻铤管内壁质量的有效措施。 关键词：钻铤管；45MnCrMo；锻坯；穿孔；毛管；内壁 ；晶间裂纹 中图分类号：TE931．2 文献标志码：B 文章编号：1001-2311(2013)02—0012-05 GeneticAnalysisofInnerSurfaceCracks of45MnCrMoDrillCollarPipe LIYi，NINGMei，DOUZhichao，LIZhiqun，ZHAOSujuan，WANGPeng (TianjinPipe (Group) Corporation，Tianjin300301，China) Abstract：Asacommoncasethatisencounteredwithwhenmanufacturingthe45MnCrModrillcollarpipe，lots ofcracksaledevelopedontheinnerSUlfateofthepipe，whichnegativelyaffectthepipequalityandtheyield．Ac— eordingly，relevantanalysisandstudyareconductedtothepipetoidenti~thecharacteristicsandformationcauses ofthesaidinnersurfacedefectbymeansofsuchmethodsasLM ，SEM ，EDS，thermalsimulatorandmacroscopic hotacidetchingprocessetc．Theresultsofsuchtestsrevealthetruestoryaboutformationofthedefect．Itsaysthat theinnersurfacecracksofthe45MnCrModrillcollarpipearedevelopedduetotheoverheat—causedplasticityreduction andgrainboundaryweakeninginlocalareasofthepiercedshellasinducedbyhighertemperatureriseofthemetalof thepipeinnerSurfaceandthepiercingplug，whichisjointlycausedbysuchcomplexstressesasthefriction，and thetorsionaldeformation，etc．inthepiercingprocess，andthatthecrackformationhasnothingtodowiththemet— allurgicalqualityoftheblank．Asaresult．c0untermeasuresareputforwardtoimprovetheinnersurfacequalityof thedrillcollarpipe． Keywords：drillcollarpipe；45MnCrMo；forgedblank；piercing；piercedshell；innerSurface；intergranu- 】arcrack 钻铤是下部连接钻头、上部连接加重钻杆用以 和综合性能有较高要求，除要求材质具有高