张思勤_乘用车顶盖雪压仿真对标及试验改进研究.pdfVIP

Altair 2013 技术大会论文集 乘用车顶盖雪压仿真对标及试验改进研究 Sedan Roof Snow Load Simulation and Test System Improvement 张思勤 于人杰 张旭 （中国汽车工程研究院股份有限公司 重庆 400039) 摘 要：近年来，由于世界各地越发遭遇极端天气，多个国家遭遇强降雪和低温天气，特大暴雪等 频繁袭击各地。因此，乘用车顶棚的抗积雪载荷的分析及研究成为其顶棚设计必不可缺少的一项考 察指标。但目前国内外均无完备的顶盖雪压试验系统及数据，本文以某款合资轿车为例，根据汽车 顶棚积雪过程，将乘用车顶棚复杂的非线性积雪动载过程简化，设计顶棚雪压刚强度试验系统，拟 监测一定量积雪过程中顶棚各位置变形及应力变化。并同步应用Altair公司的HyperMesh软件对顶 盖进行有限元建模，应用RADIOSS求解器进行仿真对标，对试验系统存在的问题进行改进，提高 其试验设备自动化及准确性。同时论证仿真分析，使其在正向开发中概念设计阶段中应用仿真模型 分析指导设计。 关键字：顶棚雪压 试验系统 分析对标 HyperMesh RADIOSS Abstract ：In recent years, more and more parts of the world have suffered from extreme weather; heavy snowfall and cold weather affects many countries frequently. Thus, anti-snow covered roof load analysis and research turn into one of the indispensable indexes for roof design. But there was no comprehensive systems and roof snow load test data at home and abroad. This paper illustrates the case of a certain joint venture car, according to the process of snow covering the roof, simplified the complex nonlinear dynamic load process to design roof snow load stiffness and strength testing system, which can monitor the deformation and stress changes during a certain amount of snow covered on the roof. Modeling the roof by HyperMesh software of Altair company, and analyzing the roof model by RADIOSS software of Altair company, compared the test system, which can improve the accuracy and automation of the test equipment. Meanwhile the test can demonstrate simulation analysis, which can guide the vehicle design at the concept design phase . Keywords: Roof snow, Test system, Compare finite element method, HyperMesh, RADIOSS 1 引言 随着现代工业技术的发展，各种结构力学问题日益突出，试验结构分析是对设计进行验证的重 要手段。结构分析是工程分析中的重要内容，它主要包括结构强度、刚度分析、结构非线性分析以 及结构动力学分析。而车身结构试验分析是对理论结构分析的验证，它在车辆设计过程中