外文资料--SURROGATE-BASEDPROCESSOPTIMIZATIONFORREDUCINGWARPAGEININJECTIONMOLDING.pdf

j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 9 ( 2 0 0 9 ) 1302–1309 j o u rn al h omepage: www.elsevi er.c om /locate/j matprotec Surrogate-based process optimization for reducing warpage in injection molding Yuehua Gao, Xicheng Wang ∗ The State Key Laboratory of Structural Analysis for Industrial Equipment, Department of Engineering Mechanics, Dalian University of Technology, Dalian 116024, Liaoning, PR China a r t i c l e i n f o a b s t r a c t Article history: In this paper, an adaptive optimization method based on Kriging surrogate model is Received 28 October 2007 proposed to minimize the warpage of injection molded parts. Kriging surrogate model Received in revised form combining design of experiment (DOE) methods is used to build an approximate function 20 February 2008 relationship between warpage and the process parameters, replacing the expensive simu- Accepted 21 March 2008 lation analysis in the optimization iterations. The adaptive process is implemented by an infilling sampling criterion named expected improvement (EI). This criterion can balance local and global search and tend to find the global optimal design, even though the DOE size Keywords: is small. As an example, a cellular phone cover is investigated, where mold temperature, Injection molding melt temperature, injection time, packing time and packing pressure are selected to be the Warpage design variables. The results show that the proposed ada