公司价值流程图的制作规范.pptVIP

Name of the Presentation, Date/Month/Year Value Stream Map WCLE Office Training Material What is a Value Stream? Steps for Value Stream Mapping Lean makes sense …精益能够做到 CURRENT LCM FLOW #2 Draw Current State: Sample Symbols Thank you! Select product/process family Draw current state Create future state Develop/execute improve Steps for Value Stream Mapping Repeat the Process Public Internal RESTRICTED HIGHLY CONFIDENTIAL Name of the Presentation, Date/Month/Year - Internal Value Stream Mapping (VSM) Value Stream is all the Activities (both VA and NVA) required to bring a product through from raw materials to the hands of the Customer Value Stream Map is a standard Method for high level process Mapping I I Molding Trim Assembly What is a Value Stream? Helps to visualize/understand/highlight Material Information Flow Helps to see Waste and Improve opportunities Allows everyone to gain a common understanding of the Current state (AS-IS) and the Future vision (TO-BE) What’s in It for Me? 4 Tues. Fri. PC L Weekly Order MRP MSS Weekly Order # times/day Steel Supplier Steel Pin # pcs # days or shifts I I I I Stamping Downtime Changeover Time=4 hr 2 Shifts TAKT = 2 Presses Cycle Time = Change Over Welding Layout Scrap/Rework Downtime = 20% Uptime # Operators Cycle Time = Weekly Build Schedule Daily Ship Schedule 6 Week Rolling Forecast 6 Week Rolling Forecast Finished Goods Overtime = # Shifts = Assembly DT, Scrap Rework WIP = Cycle Time = TAKT = Changeover Time = Layout = 10% Scrap ? days ? days ? days ? days ? days ? days ? days Inventory Time Processing Time TPc /t = ? TAKT = WIP = WIP = WIP = X pcs /month Std. Pack Qty. # shifts Customer Finished Goods Assembly Layout Welding Rolling 6-wk Forecast Weekly Order 6 x / Day PC L 6-wk forecast Daily Level Box DA1 DA2 DA3 C/O Time = CT = TAKT Time 3 Shifts DT = Scrap = Stamping 0 Overtime 2 Shifts Max Size # Material Handlers C/O Time = CT = TAKT Time 3 Shifts DT = Scrap / Rework = C/O Ti