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 Identification and Control of Critical 
Process Points Using Complementary 
        Risk Assessments (corrected) 
                        Karen McCullough 
                          MMI Associates 
                               (908) 534-6463 
                          PDA Metro Chapter Day 
                                June 2, 2009 
RISK is a four letter word 
  Over-encouraged 
  Over-exposed 
  Misunderstood 
  Misapplied 
  The process is subject to unfounded 
    assumptions and opinion to influence the 
    result 
Pre-emptive Risk 
   When is the best time to assess risk? 
         Before a failure occurs! 
             Objective 
             Unemotional 
   When is the worst time to assess risk? 
         Before a bad decision is made 
         After a bad decision is made 
             Pressure to come to a certain conclusion 
GMP and Standards References 
    Guidance for Industry:              Q9 Quality Risk 
     Management 
     /cder/guidance/7153fnl.htm 
    Pharmaceutical cGMPs for the 21st Century:                             A 
     Risk Based Approach 
    ISO 14971:2007, “Medical devices - application 
     of risk management to medical devices” 
Getting Started 
    Identify and assemble a cross functional team 
    Describe/understand the product, its formulation 
     and its distribution 
    Identify and understand the intended use and 
     quality attributes of the product 
    Develop a flow diagram that describes the 
     process 
    Understand processing methods 
Risk Assessment 1:  HACCP 
    Hazard Analysis and Critical Control Point 
    Pillsbury created HACCP in the 1960s as a 
     process control mechanism for food for NASA 
    FDA adopted HACCP as a requirement for 
     process control in the food industry 
        Hazard Analysis and Critical Control Point Principles and 
         Application Guidelines, August 1997, 
         /~comm/nacmcfp.html 
    HACCP identified as a risk assessment t
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