MET103slidesModule3.ppt.pptVIP

Machine Tool Practices, Ninth Edition By Richard R. Kibbe, Roland O. Meyer, John E. Neely, Warren T. White ? 2010 Pearson Higher Education, Inc. Pearson Prentice Hall - Upper Saddle River, NJ 07458 Start Reamers REAMING IN THE DRILL PRESS tab Reamers are tools used mostly to precision finish, enlarge or align existing holes. There are two types of reamers: Machine Reamers Hand Reamers Machine Reamers REAMING IN THE DRILL PRESS tab Fig. H-106 The parts of a machine reamer (Besly Cutting Tools, Inc.). Machine reamers have straight or taper shanks. The taper usually is a standard Morse taper. Common Machine Reamers REAMING IN THE DRILL PRESS tab Fig. H-107 Cutting end of a machine reamer (Besly Cutting Tools, Inc.). The cutting end of a machine reamer is shown. Common Types of Machine Reamers Chucking reamers are efficient in machine reaming a wide range of materials and are commonly used in drill presses, turret lathes, and screw machines. Cut on the chamfer at the end of the flutes, usually at a 45-degree angle. REAMING IN THE DRILL PRESS tab Fig. H-110 Taper shank helical flute chucking reamer. Fig. H-109 Straight shank helical flute chucking reamer. Fig. H-108 Straight shank straight flute chucking reamer. Helical flute reamers have extremely smooth cutting action to finish holes accurately precisely. Common Types of Machine Reamers Jobber’s reamers are used where a longer flute length than that of chucking reamers is needed. Additional flute length gives added guide to the reamer, especially when reaming deep holes. REAMING IN THE DRILL PRESS tab Fig. H-111 Taper shank straight flute jobber’s reamer. Fig. H-112 Rose reamer. The teeth are slightly backedoff, making the diameter smaller toward the shank end by about .001 in./in. of flute length. Lands are ground cylindrically without radial relief, all cuttingis done on the end of the reamer. Common Types of Machine Reamers The rose reamer is a roughing reamer used to enlarge holes to within .003 to .005 in.