Theeffectsoftoolflankwearontoollife.docVIP

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Theeffectsoftoolflankwearontoollife.doc

THE EFFECTS OF TOOL FLANK WEAR ON TOOL LIFE M. Milutinovi?, Lj. Tanovi? Tehnikum Taurunum, High Enigineering School of Vocational Studies, Nade Dimi? 4, Zemun, Serbia Department of Production Engineering, Faculty of Mechanical Engineering, University of Belgrade, Kraljice Marije 16, Belgrade 11120, Serbia mmilutinovic@tehnikum.edu.rs, ltanovic@mas.bg.ac.rs Abstract: The development and application of cutting tools made of superhard materials as a precondition for increasing the productivity of machining requires higher costs of tools. Since tool life is closely related to tool wear, it can be influenced by the knowledge about the tool – workpiece interaction mechanism. Starting from the Merchant’s model of orthogonal cutting and by introducing the effects of the tool flank wear height and the concentrated force on the cutting edge, it is arrived at the novel concept of consideration of the forces acting in the chip formation process. The increase of the radial force developed as a consequence of tool flank wear is taken for the tool wear criterion. The mentioned concept makes possible the prediction of tool flank wear height as well as tool life under manufacturing conditions with concrete values of cutting parameters. Key words: Tool life, Flank wear, Orthogonal cutting INTRODUCTION Tool wear is an important factor that directly affects the productivity and surface quality. Traditionally, at the production environment, a tool change was based on experience or the quality of machined surface. In the early nineties of the last century there was a transition from traditional to automated tool change with the idea that implies possibility of monitoring the amount of wear on the cutting tool edges during the cutting process. With the development of computer this on-line monitoring of the tool wear is gaining more importance [2]. Previous studies in the field of monitoring tool wear in a metal cutting process where based on measurement of the: cutting force

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