COMPUTERSIMULATIONINDESIGNSTAGEWITH.pptVIP

Product Process Design Technologies (Henry C. Co) COMPUTER SIMULATION IN DESIGN STAGE WITH ASPECT TO NON-CUTTING PROCESSES OPTIMALISATION PRINCIPLES OF PROCESS DESIGN IN FORGING AREA APPLICATION OF PROCESS VIRTUALISATION (In forging process the workpiece generally undergoes large plastic deformation and the relative motion between the deforming semiproduct and the dies’ surface is significant. ) Geometric propertiesMaterial properties  Examples of results visualization  CONCLUSION  ?U, SjF, KMA * The simulation systems as computer support in design of non-cutting process request the choice of suitable principles and methods for the problem solution rapid and cost effective process design in preproduction stage, application of forging process simulation to eliminate defect, predict failures in relation product – tools, computer simulation (virtualisation). COMPUTER SIMULATION IN DESIGN STAGE WITH ASPECT TO NON-CUTTING PROCESSES The key technical problems in designing and developing of forging process: billet material(shape and size, chemical composition and microstructure), flowing properties under processing conditions (stress as function of strain, strain rate and temperature), tool - dies (geometry, surface conditions, material hardness, surface coating, stiffness), interface conditions (lubrication, friction, heat transfer, rigidity production rate force and energy characteristic COMPUTER SIMULATION IN DESIGN STAGE WITH ASPECT TO NON-CUTTING PROCESSES Key problems in modelling process: properly selection of the coordinate system, definition of the starting mesh (FEM), definition of the mesh density ( mesh density should conform to geometrical features of the workpiece at each step of deformation), definition of new mesh (remeshing) and the date interpolation from the old mesh to the new mesh in order to obtain accurate result, definition of fixed displacement and points (nodes, …) of loading, etc. COMPUTER SIMULATION IN DESIGN STAG