AutomativeTransmissionEngineering-VelTechUniversity.pptVIP

Output of Design Process ? A layout that satisfies the key requirements of the PDS ? All durability targets are met, including the effect of system deflections, at all tolerances, thermal extremes etc. ? Bill of Materials and material selection list confirmed ? 3D models complete with all components defined to nominal dimensions ? 2D drawings of all components defined with tolerances ? 2D drawings of sub-assemblies and assemblies, with assembly instructions 91 THANK YOU * Transmission Troubleshooting ? Leaking Transmission Fluid ? Slipping of Transmission ? Damaged Transmission Fluid ? Surging of Transmission ? Gear Problems ? Fluid Leaking ? Spilling out of Fluid ? Erratic Gear Shifting ? Overheating of Transmission 60 Transmission Trend Passenger Car Transmission in India ? Manual transmission is more dominant in India as compared to other types of transmissions. ? Majority of the MT are using 5speed GB as compared to 6 speed GB. ? But many of the luxurious car manufactures are now using AMT or T’s. Source: Mahr GmbH, Germany Global Transmission Trend Estimated global market share (%) for passenger car transmission types 1% 46% 1% 2% 6% MT AT 50% CVT 4% 2% 47% MT AT CVT DCT 41% DCT AMT AMT 2005 2010 3% 7% 10% 43% 37% MT AT CVT DCT AMT 2015 Requirements of the Transmission Design Process Product Life Cycle ? Product Life Cycle must be developed to deliver Company goals New Product Introduction Feasibility Studies/ New Concepts Prototype Transmission Production Ready Design Development Transmission Manufacturing, Product support and development Market feedback, Market research, Technical Development, Application experience Research 64 Stages in the Design Process ? Timeline Project set up Concept design Detail design Tolerancing drawings Prototype testing 65 UNIT V Project Set Up - The first stage of the design process is to set targets? Market research