铸造工艺设计及模拟优化CASTsoftCADCAE技术在半齿圈铸件中的应用.docVIP

铸造工艺设计及模拟优化CASTsoft CAD/CAE技术在半齿圈Casting Design and Simulation Optimization CASTsoft CAD / CAE technology in the prevention of casting defect Beijing North Fangheng Li Technlolgy Development Co.,Ltd.(100089) Song Bin Abstract：With the computer hardware and software industry, casting information has been quick development, casting simulation technology is well in the actual production application.Using Technology Development Co.,Ltd.Beijing North Fang Hengli casting process design and development of process simulation CAStsoft CAD/CAE technology castings module,process heat section calculated risk system to calculate the pouring,pouring the process,the solidification process the solidification process of casting rough calculation of the process to defects in the design and analysis of casting process, according to the results of process improvements, and finally design a reasonable casting process. Computer simulation of the casting process can reduce or cancel the process of new product test, which can effectively avoid possible casting defects, to ensure the reliability of technology, new products and shorten the trial period. Casting simulation technology used to guide new product development and process optimization, no doubt can achieve a multiplier effect. Keywords: Casting Peocess Design CAD CAStsoft casting solidification casting process Simulation CAE Optimization of Temperature Field 中图分类号： 文献标识码：A 1、前言 目前，大多数铸造企业采用传统工艺试错法进行铸件生产。传统的铸造工艺设计方法往往依赖于直觉经验，在铸件结构较为简单和铸造类似铸件时，经验可能起到一定的作用；在浇铸大型、复杂铸件且无相关经验时，只能通过反复工艺实验来确定工艺；当工艺存在重大失误时，可能使得工艺方案被彻底推翻。通过工艺反复实验来确定工艺的方法，可能导致先前制作的模具报废，对于大型铸件来说模具费用会相当高，这会造成重大经济损失，同时严重影响新产品的试制，延长新产品的试制周期。 随着我国经济体制改革的深化，重机设备标准和产品质量水平有了极大地提高，生产的产品达到标准要求，促进重机技术装备的技术进步和行业升级并做到尽快占领市场，其铸钢件的质量进一步提高是我们攻克的一大课题。 随着各行业技术的发展，铸件毛坯件的形状更加复杂，铸件质量要求不断提高，出品周期要求越来越短；传统的生产方式越来越不能满足实际生产需要。在铸件生产中，合理的铸造工艺确定是决定铸件质量和保证工期的最重要因素。传统工艺试错法不能满足实际生产需要。 随着计算机硬件和软件业的发展，铸造信息化得到了很快的发展，目前铸造模拟技术在实际生产中得到很好的应用，使得通过铸造模拟来确定铸造工艺成为可能，铸造过程计算机模拟可以减少或取消新产品的工艺实验，能