金属管材曲线型凹模挤压力的基础流函数法求解.pdfVIP

31 卷 2 期 Vol.31 No.2 工 程 力 学 2014 年 2 月 Feb. 20 14 ENGINEERING MECHANICS 210 文章编号：1000-4750(2014)02-0210-04 金属管材曲线型凹模挤压力的基础流函数法求解 毛艺伦，张清东，张晓峰，孙朝阳 (北京科技大学机械工程学院，北京100083) 摘 要：采用基础流函数法对不同型线任意曲线凹模管材挤压过程进行力学建模、解析分析与数值求解，得到了 一种管材挤压力的计算方法及相应表达式，并在 MATLAB 软件平台上编写了挤压力数值计算程序；经与工厂实 测结果对比，该文方法计算得到的挤压力与实测结果吻合良好，最大相对误差仅为-5.4%，计算精度优于主应力 和功平衡 ；而且，由于该方法避免了完备流函数法中未知系数的迭代求解，其计算效率大大提高；综合表明， 该文基于基础流函数法的挤压力求解方法的计算精度和计算效率都能够 好地满足工程计算需要。 关键词：管材；挤压力；基础流函数 ；型线凹模；计算效率 分类号：TG376 文献标志码：A doi: 10.6052/j.issn.1000-4750.2012.10.0735 FORCE OF TUBE EXTRUSION ABOUT DIFFERENT CURVED DIES USING BASIC FLOW FUNCTION METHOD MAO Yi-lun , ZHANG Qing-dong , ZHANG Xiao-feng , SUN Chao-yang (School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China) Abstract: Based on the basic flow function method imposed on the tube extrusion process about different curved dies, the mechanical modeling, analysis and numerical solutions are carried out; as a result, a kind of calculation method and corresponding expressions about tube extrusion force are obtained, and extruding a numerical solution process is written on MATLAB software platform. Compared with the actual test measurement, the calculated extruding force coinciding with the maximum relative error is only -5.4%, which is to say, the calculation accuracy of extrusion force is superior to that of slab method and balanced work method; what is more, owing to iterative solving of an unknown coefficient avoided, the computational efficiency is highly improved. To sum up, the calculation accuracy and efficiency of solving extrusion forces on the basic flow function method mentioned by this p