HDW绞车技术协议.docVIP

HDW重型张紧绞车 技 术 协 议 ACE带式输送机系统工程有限公司 2011年9月26日 MODES OF OPERATION There are three modes of operation for the winch: 绞车有三种不同的操作模式 Manual Mode: 手动模式 In manual mode the tension is adjusted via the Manual Increase and Manual Decrease push buttons. Pressing the Manual Start push-button starts the winch and energises the winch motor. The HDW controls the sequence of events and monitors the system for any fault or abnormality. The loop tension can then be increased by pressing the Manual Increase push-button or decreased by pressing the Manual Decrease push-button. The Manual Increase push-button is inhibited at tensions above 100kN to prevent increasing the tension to an unsafe value. The winch is stopped in manual mode by pressing the Stop push-button. 在手动模式下，通过“手动增加”和“手动减小”按扭来调整皮带的张力。通过按“手动启动”按扭来启动绞车，给绞车电机通电。HDW的PLC来控制所有动作的顺序并监测系统的任何故障和异常。此时就可以同过“手动增加”按扭或“手动减小”按扭来调节皮带的张力了。当张力大于100KN时，“手动增加”按扭将失效。通过按人工停止按扭绞车将停机。 Automatic Mode: 自动模式 In automatic mode the tension is adjusted in response to the tension, as measured by the load cell. The HDW reads the set point value from the Start and Run values in the program (typically 50 and 40kN respectively). The winch is started when the “Winch Run” contact is closed from the belt starter. This is normally after the conveyor pre-start alarm has sounded for 5 seconds. The winch motor is energised then the winch controller adjusts the tension to the start tension value. When the winch tension is within 5kN of the start tension value for 2 seconds the “Tension OK” contact closes to signal the switchgear to start the conveyor drive motors. 120 seconds after the conveyor starts, the winch tension is decreased from its start value to its run value. 在自动模式下HDW的PLC通过张力传感器的反馈来调节皮带的张力。HDW的PLC在程序中读取启动和运转时的张力设定值（通常分别为100KN和70KN）。当皮带机启动器发出信号后绞车电动机通电。这通常在胶带机启动信号发出5秒之后。2秒钟后离合器和控制器电磁阀开始激活。绞车控制器调整张力到启动值。当张力在启动值的偏差5KN的范围内持续2秒钟，张力符合的信号反馈给皮带机启动器，然后皮带机启动器启动主驱动电机。250秒后，张力从启动值降到运行值。 Reeling Mode: 卷带模式 In reeling mode the tension is adjusted to the lo