焊接变位机的设计 大学毕业设计（论文）.doc

摘要 焊接变位机运动系统的设计是焊接变位机方案设计的核心内容，而焊接变位机运动自由度的确定是其前提条件。焊接变位机的关键是对变位机进行最佳位置焊接所需要的运动自由度的设计，如平动或转动的设计。焊接变位机是将工件回转，翻转，以便使工件上的焊缝置于水平和船形位置的机械装置。焊接变位机是应用最广泛的一种焊接变位机，载重量一般不超过1吨。焊接变位机的主体部分是翻转机构、回转机构、底座。本设计主要焊接变位机有利于实现最佳位置的焊接过程提高工作效率、降低疲劳强度并达到良好的焊缝成型。Abstract The design of the moving system of the welding positioner is the core content of the scheme design,but the system depends on the moving freedom`s certainty.The key part of the design of the welding positioner is the design of the moving freedom, according to the best welding position. The main parts of the welding positioner include overturning machinery, circumgyrating machinery and the base.The arm-extending welding posioner is used most widely ,the load is less than one ton.The arm-extending welding positioner is the machine which makes the workpiece circumgyrate and overturn to make the welding line on the workpiece park the level direction and cymbate position. The welding positioner`s makeup and operating principle make up of the paper ,which disserates the design of the turning gear of the machine .The belt driving and two stage worm wheel retarder make the turning gear realize the man`s anticipating speed.The use of the techogenerator which will feed back the instant speed to the generator and then the controller will adjust the speed makes sure of the high welding line quality. Welding positioner is in favor of the welding process to achieve the best possible position,improving efficiency,reducing the fatigue strength,and forming a good weld. Key words:welding posioner,belt drive,worm drive,reducer 目录 摘要 I Abstract II 目录 III 前言 1 第1章 绪论 2 1.1课题研究现状及意义 2 1.2焊接变位机械概述 2 1.3 论文主要研究内容 4 第2章 带传动的设计 6 2.1.电动机的选择 6 2.2.带传动的设计计算 6 第3章 旋转减速器设计 10 3.1传动比的分配 10 3.2二级蜗杆传动设计 10 3.3蜗杆轴的设计计算及校核 18 3.4轴承的选择及校核 23 3.5键的选择及校核 28 第4章 焊接变位机的总体设计 31 4.1 伸臂梁的设计计算： 31 4.2底座和箱体的简单设计 32 结论 33 参考文献 34 致谢 35 前言 随着现代工业的发展和焊接技术的不断进步，焊接作为一种金属连接的工艺方法。在金属结构生产中已基本取代了铆接连接工艺。许多传统的铸锻制品也有焊接制品或铸-焊，锻-焊制品所代替。 焊接结构广泛用于是由于化工工业重型与矿山机械，起重与运输设备，汽车与船舶制造，航