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焊接前零件表面过脏,有较多杂质粘附在零件表面,无法清除
Before welding some unnecessary burrs and residues are found on the surface and they can not be removed.
零件存储过程中防尘防护
Some dustproof measure should be taken
零件注塑或存储过程中,表面粘附油污,飞屑杂质粘附后无法有效去除
In storage and during molding some burrs, residues and oil stains were found on the surface and they can not be removed.
吸尘器滤网未及时清理,长期使用后堵塞导致吸尘负压低
The filter in the vacuum cleaner was blocked after long term use
注塑前模具清理、除油;
注塑件存储时防尘、防污染,
Mold cleaning before use, and dustproof measures should be taken in the storage of molded parts.
焊接装配前目视检查零件表面清洁,无积灰和油污
Visual inspection should be performed before welding to ensure the parts are free from residues and oil stains.
设备定期维护保养,滤网清洗 Periodical maintenance and cleaning of the filter should be done
压力表自动监控负压压力 The pressure gage can automatically monitor the pressure of the machine.
吸尘器功率开启不足导致负压低 The power of the vacuum cleaner is not set properly and can not produce enough pressure.
规定开启功率(2档3000W) The working power of the machine should be set to the second gear(3000w)
真空除尘
(吸尘器提供负压源) Vacuum cleaning( the vacuum cleaner provides vacuum pressure)
零件内腔清洁度符合要求 The cleanliness of the part cavity conforms to the spec.
Very low cleanness level
It can lead to bad engine initial performance and customer complains
管道破损/管道连接处脱开、松动/与零件接合处密封胶皮磨损/破损产生泄露导致负压低
cracks on the hose/hose connection loosen/seals wear/leakage leads to vacuum pressure loss
设备维护保养,易损件更换;
Equipment maintenance and replacement of damaged parts
Daily inspection
吸尘时间不足,吸尘方式不符合要求
Not enough vacuum cleaning time and wrong cleaning mode.
Software automatically controls vacuum cleaning time and cleaning mode
Machine should be specially designated and the software should be locked.
未监控确认吸尘后清洁度,确认吸尘有效
No validation of cleaning results.
Scheduled validation of cleaning result.
吸尘过程控制和方式 The control of cleaning process
The part is firmly fixed in the fixture
Dislocation and Loosening
法密封,不能测试,影响生产,可能导致零件损坏
The part to be tested cannot be sealed and th
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