Deform试验3.ppt

Gear Carrier齿轮保持架 Mechanical Press Forging（机械压力机） Tooling and Billet Geometry given for 1/12 (300) section Billet（坯料）: 31.5mm dia. x 67mm high Material（材料）: DIN C35 Preheat（预热）: 1230C Tool Temperature（模具温度）: 80C 1.Transfer from furnace: 7 seconds 2.Dwell on die: 0.7 seconds 3.First operation: Flat upset to 9.5mm 4.Transfer to 2nd tool: 3 seconds 5.Second operation: Forge to shape. Creating a New Problem 建立一个新的 Problem 名字取为 Gear_Carrier. Simulation Title: Gear Carrier Operation Name: Furnace Transfer Operation Number: 1 Only Heat Transfer activated SI unit system 导入几何体 Geometry Workpiece: IDS_GC_Billet.stl Top Die: IDS_GC_Upset_Top.stl Bottom Die: IDS_GC_Upset_Bot.stl Workpiece 设为plastic, tools 设为 rigid. 网格划分 Set the Weighting factors to: Surface Curvature 0.9 Temperature 0.0 Strain Distribution 0.1 Strain Rate Distribution 0.1 Mesh the billet using absolute mesh with a Max Element Size of 1mm and a Size Ratio of 1. 初始网格生成以后 将 the Size Ratio 改为3, 不过不要再生成网格. 这些数值为在运算过程中重新划分网格所用。 (Size Ratio = 3, Min Size = .33mm, Max Size = 1mm) Defining Billet Boundary Conditions 创造对称边界条件和热交换面，注意，对称面不是热交换面。 Defining Billet Temperature 将 billet的温度设为 1230°C. 工具的温度设为 80°C. 引进 DIN-C15材料数据 (Steel category). Setting Top Die Movement 零件使用 mechanical press 成形 设备能力 行程为270mm speed of 85 strokes/minute (1.4 strokes/sec). 整个成形行程为 billet的现有高度 (67mm) 减去billet 的最终高度(9.5mm), 也就是57.5mm. Also, this press has a connecting-rod that is 1500mm in length. Assigning Simulation Controls 将分析设为 14 steps at 0.5 seconds/step. Set Step Increment to Save to2 Running the Furnace Transfer Operation 生成 database文件并 run the simulation. Running the Dwell Operation Setting Simulation Controls Operation Name: Dwell Operation Number: 2 Set the simulation to run 7 steps at 0.1 seconds per step. Setting Simulation Controls Operation Name: Dwell Operation Number: 2 一共运算 7 步，每步 0.1 秒. 定位坯料 将坯料定位到下模上。 Assigning Inter-Object Boundary Conditions 由于从工业炉转移到工作台上和模具还没有发生接触，所以不需要设定接触条件。 现在工件已经放在模具上面所以需要设定接触条件。 由于这里只分析热传递过程，因