Falcon-Kmanual.doc

MANUAL ULTRASONIC TUBE SEALING FALCON-K Tech-Sonic Inc. HUUH Tel: 1-614-792-3117 Email: info@ Fax.: 1-614-792-9733 Dear Customer, We would like to thank you for having chosen our Ultrasonic Tube sealer, Falcon-V. The system you have purchased is the most advanced ultrasonic tube sealing welding machine. The system is characterized by ease of maintenance and operation and produces high quality welded tubes. Following the instructions and information in this manual will assure productive operation with high quality splices at low operation costs. Please, have this book in handy when you call our product supporting group for assistance and maintenance and trouble shootings. We appreciate your business and cooperation. Tech-Sonic Inc. 1 Safety reference 4 1.1 Safety instructions 4 1.2 Hazard zones 5 2 Warranty 6 3 General Information 7 3.1 Special Features of the FALCON-K 7 3.2 Specifications 10 4 Installing the system 11 4.1 Unpacking Setup 11 4.2 Electrical and compressed air requirements 11 4.3 Connecting welder and controller 11 5 Settings parameter setting 14 6 Operation 15 6.1 Operation Elements 15 6.2 Setup mode 16 6.3 Teach mode 20 6.4 Operate mode 21 6.5 Error Message 22 7 Troubleshooting 23 7.1 General 23 7.2 Controller 25 7.2.1 Overview 7.2.2 Auto Tuning Board 7.2.3 Power Module 7.3 Quality problems 28 7.3.1 Overload during welding. 7.3.2 Idle power exceeds 450ws, when Test is pushed. 7.3.3 The copper tubes begin to leak 7.3.4 Loud squealing of the tooling during weld or test 7.3.5 The welded tube is sticking after the tooling has opened 7.4 Checking the oscillating system 29 7.5 The resonance problem 31 8 Care 31 0BSafety reference 8BSafety instructions Purpose The ultrasonic welding unit FALCON-K was designed to be used in areas, where people are working. Damage of Tooling To avoid Damage of Tooling never put steel pins or similar materials between the Weld Tooling. The only exception is during the process of set up. Too loud noises du