浅谈复合硅酸盐保温材料在蒸汽管道保温中的应用.docVIP

浅谈复合硅酸盐保温材料在蒸汽管道保温中的应用 摘 要 对电厂主蒸汽管道外表面温度超标现象进行分析，提出改造技术方案及施工工艺要求，介绍复合硅酸盐保温材料在蒸汽管道节能改造中的成功应用。 Pick to exceed the phenomenon of power plant main steam pipe outside surface temperature were analyzed, and put forward reform requirements, technical scheme and construction technology of composite silicate insulation materials in energy saving renovation the successful application of steam pipeline. 关键词 汽管道 保温节 能环保 应用 Keywords steam pipeline insulation section to environmental applications 一、改造前保温存在的问题电厂12MW 次高温次高压机组主蒸汽管道，原设计保温材料是硬质成型微孔硅酸钙，在运行中由于机组启、停时管道产生热位移，交变挤压；管道的轻微震动；长期高温使用等原因，造成硅酸钙碎裂粉化，形成很多裂缝，保温材料的热密封性能下降，蒸汽管道热能容易向外散发。同时保温材料塌陷出现空洞，特别是在水平管与垂直管段交接的弯头处出现脱节，保温效果很不理想，外表面温度平均55℃，局部温度高达150℃以上，散热损失较大。 The transformation before insulation, the problems existing in the power plant 12 mw time high temperature and high pressure main steam pipe unit, the original design is hard shaped microporous calcium silicate insulating material and in the operation of the thermal displacement due to pipe unit start-up and stopping time, alternating extrusion; Piping vibrations; Due to long-term use in high temperature calcium silicate cataclastic pulverization, forming many cracks, heat sealing performance of insulation materials, steam pipe heat to send out easily. Insulation failures appeared empty at the same time, especially in horizontal tube and vertical section disconnect at elbow, heat preservation effect is not very ideal, outside surface temperature of 55 ℃, an average local temperature as high as 150 ℃ above, heat loss is bigger. 按GB4272 － 92《设备及管道保温技术通则》，在设备或管道外表面采取保温措施后，其保温层外表面温度必须小于50℃的规定，外表面温度已经超标。因此，节能降耗工作成为需要解决的当务之急，同时管道的保温节能改造既是技术的需要，是企业管理的重要内容，也是节能降耗的重要途径，因此电厂于2005 年对1#、2# 机组主蒸汽管道进行了保温节能改造。 According to GB4272-92 general principles for equipment and pipe heat preservation technology, the equipment or pipe outer surface heat preservation measures, the insulation must be smaller than the outer surface temperature of 50 ℃, outside surface temperature has been overweight. Ther