学士学位论文—音响外壳产品的imd模具设计.docVIP

音响外壳产品的IMD模具设计摘要 本文模具设计过程。塑件的结构和尺寸，一模两腔模具精确设计。合理的运用计算机软件对产品进行建模，分模以及导出产品CAD工程图等。CAD软件详细的绘制。 关键词：型腔 The IMD Mold Design of Speaker Shell product ABSTRACT Plastics processing industry is today one of the industrys broadest rapid development, and the injection mold is among the most widely used basic equipment. In the era of rapid development of the plastic mold industry, due to the continuous improvement of its performance, the scope of application of plastic products is also increasing. Designed plastic mold can improve production efficiency and product quality. Therefore, the injection mold research to learn more about the process of plastic products and reducing the defect rate has very important significance. In this paper, a sound shell products, the use of in-mold decoration molding technology mold design process is briefly described. According to the structure and the specific size of the plastic parts of this mold cavity designed as a two cavity mold. Read through the relevant information on the structure of the mold parting surface, pouring system, cooling mechanism and a release mechanism made accurate design. Through the rational use of computer software for product modeling, parting, and export products CAD drawings and so on. Finally, the use of CAD software, detailed product and mold assembly drawing two-dimensional diagram. KEY WORDS: Injection mold, IMD technology, mold structure, cavity 1 前言 1.1 注射模概述 注塑模是塑料注塑成型时使用模具的简称，它是实现注射成型工艺的不可或缺的设备。注塑成型工艺可以完成结构复杂以及精度要求高的塑件。塑料模就是加工成型塑料制品的模具。注塑模是由动模及定模两部分够成。动模和定模分别固定安装在注射机的移动模板固定模板上。注塑时将颗粒状或粉末状的原料送入加热的料筒里，塑料加热后熔融塑化，熔料被螺杆向前推进，然后受压并向型腔流动。料筒中的熔料迅速经过喷嘴注入合闭的模具型腔内。熔料注满型腔，被压缩后经冷却固化，动模定模开模分型并由脱模机构脱出制品，这样在操作上就是一个完整的周期。 1.2 IMD技术概述 IMD技术针对产品外形设计的需要以及对装饰薄膜的成型变形量和拉伸深度等工艺参数的设定，而对注塑过程设计出不同的工艺流程。IMD工艺流程依次是塑胶薄膜印刷、塑胶薄膜成型、外型冲切、置入模内、模具定位、成型射出、成品。印刷成型好的薄膜被安装在薄膜输送机上，而薄膜输送机被固定安装在注射机上。在模具分模时，薄膜被输送入模具型腔的位置。在模具合模后，注射熔料，使被吸附在模具型腔内壁上的薄膜与塑料固化成型，工艺流程如图1-2所示。　 图1-2 IMD工艺过程 1.3 IMD模具特点 IMD模具比普通模具多了一层装饰薄膜，因此模具型腔的