含冷芯盒芯砂粘土砂的完全再生砂改性技术研究.docxVIP

含冷芯盒芯砂粘土砂的完全再生砂改性技术研究孙清洲1，2 ，郝学杰1 ，杜航1 ，孙益民3 ，许荣福1，2，任文成1(1.山东建筑大学 材料科学与工程学院，山东 济南 250101；2.山东省铸造清洁生产工程技术研究中心，山东 济南 250101；3.山东大学 材料科学与工程学院，山东 济南 250061)摘要：含冷芯盒芯砂粘土砂的完全再生砂与原砂相比，平均细度无明显变化，粒形更加圆整，泥分含量降低，但耗酸值较高，由再生砂混制冷芯盒树脂砂的强度明显降低，铸造工艺性能提高。文章运用含冷芯盒芯砂粘土砂的完全再生砂改性技术，采用“加酸+烘干+机械搓擦+风选”的改性工艺对再生砂进行改性处理，并对其改性处理效果进行了验证。结果表明：以盐酸水溶液为改性剂进行改性，可明显提高改性砂混制冷芯盒树脂砂时的铸造工艺性能；含冷芯盒砂芯砂粘土砂的完全再生砂适宜改性剂浓度为3 mol/L，均化时间为60 min；由改性砂混制冷芯盒树脂砂的即时抗拉强度和1 h抗拉强度均接近由同种新砂混制冷芯盒树脂砂的即时抗拉强度和1 h抗拉强度。 关键词：粘土砂；冷芯盒树脂砂；完全再生砂；改性中图分类号：TG221文献标识码：A Modification technology of total reclamation sand reclaimed from the used green sand containing cold box resin sand Sun Qingzhou1,2，Hao Xuejie1,2，Du Hang1, et al.(1.School of Material Science and Engineering, Shandong Jianzhu University，Jinan 250101，China；2. Shandong provincia Foundry Cleaner Production Engineering Technology Research Center，Jinan 250101, China)Abstract：Compared with the properties of the same base sand, the total reclamation sand reclaimed from the used green sand containing cold box resin sand are found that the AFS fineness is not changed much, the grain shape is near round, the mud content is lower, the acid demand value is higher, the strength of the cold box resin sand is lower than. Improving the casting technique properties of the cold box resin sand mixed by the sand reclaimed from the used green sand containing cold box resin sand, the modification technology of the total reclamation sand is researched. When the total reclamation sand is prepared with “added acid + drying + mechanical rubbing + separation of micro-powder” modification technology, the acid demand value of the reclamation sand is much lower than before modification has improved significantly. When the modifier concentration is 3mol/L, the amount of modifier putting into the reclamation sand is 1% of the reclamation sand weights, the laid up time after adding modifier is 60 minutes, the instant tensile strength is 1.282MPa and the 1h tensile strength is 1.538MPa of the cold box resin s