5S Training[精].ppt

* * * * * 2S-确定合适的物品放置地点 2S-Define the appropriate location 使用频次 Use frequency 同时使用的工具 Tools to be used simultaneously? 自动归位的工具 Tools that return automatically 放置地点的大小 Size of space 合并“同类项” Combine the similar components together 根据“功能”或“产品”放置 Classify according to ‘function ’ or ‘product’ * 2S-确定合适的物品放置地点 2S-Define the appropriate location 减小不必要动作产生的浪费-保持舒适的姿势,舒适的动作： Reduce any waste of any unnecessary actions –keep comfortable position and action : 双手同时开始和结束动作 Two hands start and finish motion in the same time 运用自然重力而非肌肉 Use nature gravity ,but muscle 避免“Z”型运动和突然改变方向 Prevent “Z” activity and suddenly change the direction 移动的节奏应该是平稳的 Rhythm of movement should be stable * 2S-确定合适的物品放置地点 2S-Define the appropriate location 减小不必要动作产生的浪费-使材料和工具便于拿取： Reduce any waste of any unnecessary actions-make it easy to get the materials and tools 使材料和工具位于操作人员的前方并靠近 Place materials and tools in the front of operator and closed 按使用顺序摆放材料和工具 Place materials and tools according to the consume sequence 使操作人员位于合适的工作高度 减少推车搬运 Reduce transportation with cart * 2S-5S地图2s-5s map 清洁 clean 滚压 Roll press 加热 heat 去毛刺 removeburr 研磨 #1tumbling 研磨 #2tumbling 装料load 1 2 3 4 5 6 IN OUT Before * 2S-5S地图 2S-5S map 清洁 clean 滚压 Roll press 加热 heat 去毛刺 Remove burr 研磨 #1tumbling 研磨 #2tumbling 装料 load 1 2 3 4 5 6 IN OUT After * 2S-标识地点 2S-Identify location 标识板 Bulletin board 标识线(涂漆) Identification line 5S地图 5S map 颜色策略 Color rule 轮廓策略 Profile method * 2S-标识地点 2S- Identify location 标识板：标明是什么物品，在哪里，有多少。 bulletin board :to show what is the part ,where and how many 方位指示：标明物品在哪里 Orientation indication :show where the parts are 物品指示：标明在这个地方有哪些物品 Part indication :show which parts are there 数量指示：标明此地有多少物品 Quantity indication :show how many parts there are * 2S-标识地点 2S-Identify location 标识板用来显示： Bulletin board is used to indicate : 工作区域的名称 Name of working area 库存位置 Store location 设备存放位置 Place to store equipments 标准化程序 Standardization process 机器摆放图 Layout of machine …… * 2S-标识地点 2