VSMChinese-价值流程图绘制方法概念.ppt

Introduction 介绍 “Whenever there is a product for a customer, there is a value stream.只要有客户产品的地方，就会有价值流程.The challenge lies in seeing it挑战就在于发现它. Introduction to Lean What is Lean? The 7 Wastes T = Transport Why Do Value Stream Mapping?为什么要绘制价值流程图? Steps for Value Stream Mapping价值流程图的绘制步骤 Step 1: Select a Product Family第一步:选择一类产品 Step 2: Create the Current State Map第二步: 绘制出现状图 代表性数据收集及计算 Drop Off Rate (DOR) 有效作业时间 Changeover Time (C/O) 转换时间 Availability (Uptime) 可用性(运行时间) Production Batch Size 一批生产的数量 Number of Operators 操作者数量 Pack Size 一个包装里的数量 Available Working Time - # shifts time 可用的工作时间-多少班以及时间 Scrap Rate 废品率 Product Variations (i.e. L, R) 产品的变化种类 (就是: 左, 右) Rusty’s Wrench FactoryRusty扳手工厂Case Study案例分析 Multiple Part Flows 多零件的流程 Rusty’s wrench factory is simplified to better understand the VSM principles. Rusty扳手工厂是简单化有利于更好理解VSM原理. Many operations have multiple part flows that merge at some point (ie-assembly). 许多运作其实有多个零件流在某一点(装配)上汇合. Draw these flows over one another on your map. 将这些流程一个个依次画在你的图上. VSM Symbols 价值流程图图标Note: Can be cut and pasted for electronic VSM’s 可剪切和粘贴 Step 3: 第三步Developing the Future State制定未来愿景图 Purpose of a Future State Map绘制未来情形图的目的 It forms the basis of an implementation plan towards a Lean Production System 它是制定精益生产体系实施计划的基础 It forms a stream of value-adding flow linked to the customer by pull or continuous flow 未来愿景图中所绘制的是一条与客户衔接的拉式或连续流动的增值流 It allows for full participation and buy-in of the team in developing the future vision of the business 它让团队充分参与对未来业务愿景的设计 What is the TAKT Time? 什么是TAKT时间 TAKT Time TAKT时间 = Available Working Time可用的工作时间 Customer Demand客户需求产品数 Example: 例如 Available Working Time = 28,800s – 1200s = 27, 600s 可利用工时 = 28,800秒-1200秒=27,600秒 Customer Demand = 920 units 客户产品需求量 = 920件 TAKT Time = 27,600s / 920 units = 60 sec TAKT时间 = 27,600秒/920件 = 60秒 Can You Use Continuous