传热学三分螺旋折流板换热器.ppt

三分螺旋折流板换热器陈亚平ypgchen@) 换热器(热交换器)是实现能量传递转换的设备，绝大多数都是管壳式换热器（70%左右）。 管壳式换热器的优点是适合高温高压、处理量大、适用性强、制造方便、结构简单。 虽然其紧凑性不如板式换热器和板翅式换热器等。 弓形折流板换热器 传统弓形折流板管壳式换热器存在有流动死区、流动阻力较大、传热系数较低、以及在缺口处管束支撑跨距较大，容易诱导管束振动破坏等缺点。 弓形折流板换热器中的流动　　螺旋折流板换热器中的流动 理想（连续）螺旋折流板换热器 理想螺旋折流板是曲面，制造困难。 捷克的Lutcha, J. 等发明的1/4扇形折流板方案 国外的一些应用 1/4螺旋折流板换热器专利被美国ABB公司买断，近期该项技术又转让给CBI公司。 石化企业 Shell-and-tube heat exchanger. 电厂 Power plant application 原油预热 Crude preheat train—Slovak Republic HDS feed/effluent Helitower—Germany. FCCU Debutanizer Reboiler—California. Hydrotreating unit F/E exchanger—The Netherlands. Gas-oil cooler with tube inserts—Germany. The Helixchanger was invented and developed in the Czech Republic. Since the year 1994, ABB Lummus and its licensees offer engineering and manufacturing services for the Helixchanger on a worldwide basis. Some interesting examples: bitumen–crude exchanger in the Netherlands, debutanizer reboiler in the USA, crude/hotburns exchanger in South Arabia, cooling water/hydrocarbon in Belgium, bottoms/steam reboiler in South Africa, crude overhead condenser in Canada, etc. Shell diameters and tube lengths of manufactured Helixchangers range from 203 to 1,950 and from 1,700 to 21,000 mm, respectively.) 螺旋折流板换热器防止结垢的效果 弓形折流板使用6个月后 1/4螺旋折流板换热器芯体 中国石油大庆炼化公司刘宏军等 辽宁石油化工大学石玉等 性能试验 试验在换热器性能测试试验台上进行。试验件为卧式管壳式换热器，30o、40o螺旋折流板换热器和相对应的弓形折流板换热器，芯组都是由44根两管程长2498mm，19mm×2mm 换热管排成。 螺旋角为30o时，螺距为405mm，相对应的弓型I折流板换热器的弓板间距为400mm。 螺旋角为40o时，螺距为590mm，相对应的弓型II折流板换热器的弓板间距为600mm。 辽宁石油化工大学石玉等 Kral, D., Stehlik, P.,et al. Iran： M.R. Jafari Nasr 辽宁石油化工大学商丽艳等 西安交通大学王良等 西安交通大学曾敏、王秋旺等 西安交通大学曾敏、王秋旺等 弓形 连续，侧进口 连续，中进口 非连续 西安交通大学王秋旺等 双壳程 Conclusions (1) Under the same mass flow rate M and overall heat transfer rate Qm, the average overall pressure drop Δpm of the CMSP-STHX is lower than that of SG-STHX by 13%. (2) Under the same overall pressure drop Dpm in the shell side, the overall heat transfer rate Qm of the CMSP-STHX is nearly 5.6% higher than that of conventional SG-STHX and the mas