活顶尖说明书.docxVIP

机械设计课程大作业《机床活顶尖》设计说明书学院：求是学部专业：机械设计制造及其自动化班级：1 班姓名：詹颖纯学号：3010201267 指导老师：项忠霞2013.04机床活顶尖设计任务书姓名：詹颖纯专业机制年级2010级班级求是1班设计完成日期2013年04月29日指导教师项忠霞一、题目：机床活顶尖原始数据和已知条件:莫氏圆锥号D1D2L1L2L3L4470317238108顶尖处受力：径向力Fr =1500N轴向力Fx=750N转速：n=500r/min设计寿命：3000h二、工作量1、计算说明书一份；（将任务书置于计算说明书首页）2、装配图一张。三、设计要求1、确定轴承组合结构方案；2、对轴承进行寿命计算和静强度计算。—目录—1 轴承型号初选············································32 轴承的受力计算··········································32.1 轴承径向力计算···································32.2 轴承内部轴向力计算·······························32.3 轴承轴向力计算···································32.4 轴承当量动载荷计算·······························33 轴承寿命计算·············································44 轴承静强度计算校核·····································45 顶尖心轴设计············································45.1 心轴材料选择····································45.2 心轴尺寸计算····································4 5.2.1 各轴段直径计算·······················5 5.2.2 各轴段长度计算·······················56 端盖设计················································56.1 端盖材料选择····································56.2 端盖结构设计····································57套杯设计················································57.1 套杯材料选择····································57.2 套杯结构设计····································68支撑体设计··············································67.1 套杯材料选择····································67.2 套杯结构设计····································69密封件选择··············································610设计参考文献············································6计算及说明结果轴承型号初选根据任务书所给要求及原始数据，考虑到活顶尖所受轴向力较大，但计算转速不高，且安装在车窗上，有冲击载荷，故选用圆锥滚子轴承，初步选定型号为30204，并采用“面对面”安装方式。查《机械设计手册》得30204号圆锥滚子轴承相关参数为：轴承的受力计算轴承径向力计算活顶尖轴系受径向力情况如图1图1列平衡方程：将入上式后可得：又，轴承内部轴向力计算根据公式3000系列的圆锥滚子轴承的内部轴向力，得轴承轴向力计算可得轴向力为：取两者中的较大值，即轴承当量动载荷计算对轴承1有：,故查表得：对轴承2有：,故查表得：轴承型号30204计算及说明结果两轴承的当量动载荷取大值进行寿命验算：轴承寿命计算寿命指数∴符合设计要求。轴承静强度计算校核查表得：径向载荷系数轴向载荷系数取静强度安全因数则轴承的当量静载荷取两者较大值，故顶尖心轴设计心轴材料选择45号钢心轴尺寸计算图2当量动载荷符合设计要求当量静载荷心轴材料45号钢计算及说明结果5.2.1各轴段直径计算轴段2、4为与轴承配合的轴颈，故轴段2、3间的轴间为定位轴肩，故轴肩高度为：取则轴段1、2间的