Numerical simulation of resistance upset welding in rod to tube configuration with contact resistance determination.pdfVIP
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Numerical simulation of resistance upset welding in rod to tube configuration with contact resistance determination.pdf
Journal of Materials Processing Technology 238 (2016) 409–422
Contents lists available at ScienceDirect
Journal of Materials Processing Technology
journal homepage: /locate/jmatprotec
Numerical simulation of resistance upset welding in rod to tube con?guration with contact resistance determination
B. Le Gloannec a,b, O. Doyen a,?, C. Pouvreau c, A. Doghri a, A. Poulon-Quintin b
a CEA, DEN, DANS, DM2S, SEMT, LTA, F-91191 Gif-sur-Yvette, France b CNRS, Université de Bordeaux, ICMCB, 87 Avenue du Dr. A. Schweitzer, F-33608 Pessac, France c Université de Bretagne Sud, IRDL, Centre de Recherche, Rue ST Maudé, F-56321 Lorient, France
article info
Article history: Received 31 March 2016 Received in revised form 18 July 2016 Accepted 24 July 2016 Available online 25 July 2016
Keywords: Resistance upset welding Numerical simulation Contact resistance Nuclear fuel pin cladding P91
abstract
A 2-D axisymmetric ?nite element model of upset resistance welding on tube to rod con?guration is developed. It is based on an electrical-thermal-mechanical analysis and developed on commercial software MARC for nuclear fuel pin cladding welding application. It allows to assess local temperature and strain ?elds during welding. A parameter in?uence study reveals, among others, the importance of contact resistances between samples and electrodes. Some contact resistance models are proposed and a speci?c calibration method of those models, which implies experimental tests and numerical simulations, is developed. This calibration method allows to obtain a good agreement between the welding simulation and the relevant instrumented experiment for two different studied geometries.
? 2016 Elsevier B.V. All rights reserved.
1. Introduction
In the context of development of sodium cooled fast reactors (the so-called fourth generation nuclear reactors), new geometries and new alloys are developed for nuclear fuel pin claddings. Oxide Dispersion Strengthened (ODS) 9%–14% Cr steels are currently in deve
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