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Fractal phenomena in powder injection molding process.pdf

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Fractal phenomena in powder injection molding process

Vo1．13 No．5 Trans．Nonferrous M et．Soc．China 0ct．2003 Article ID：1003—6326(2003)05—1112—07 Fractal phenomena in powder inj ection molding process① ZHENG Zhou—shun(郑洲顺)h ，QU Xuan—hui(曲选辉)1,3，LI Yun—ping(李云平) ， I EI Chang—ming(雷长明) ，DuAN Bo—hua(段柏华) (1．State Kev I aboratory for Powder M etallurgy，Central South University，Changsha 410083，China； 2．School of Mathematical Science and Computing Technology， Central South University，Changsha 4 1 0083，China； 3．School of Materials Science and Engineering，University of Science and Technology Beijing， Beijing 100083，China) Abstract：The complicated characteristics of the powder were studied by fractal theory．It is illustrated that pow— der shape。binder structure，feedstock and mold-filing flow in powder injection molding process possess obvious fractal characteristics．Based on the result of SEM，the fractal dimensions of the projected boundary of carbonylie iron and carbonylic nickel particles were determined to be 1．074± 0．006 and 1．230± 0．005 respectively by box counting measurement．The results show that the fractal dimension of the projected boundary of carbonylie iIon par— ticles is close to smooth curve of one-dimension，while the fractal dimension of the projected boundary of carbonylie nickel Darticle is close to that of trisection Koch curve，indicating that the shape characteristics of carbo nylie niekel particles can be described and analyzed by the characteristics of trisection Koch curve．It is also propo sed that the fractal theory can be applied in the research of powder injection molding in four aspects． Key words：powder injection molding；fractal theory；chaos；Navier-Stokes equation CLC number：TF 12 Document code：A 1 INTRoDUCTIoN Generally，The filling process of powder injec— tion molding(PIM )is analyzed by rheological theo— ry．Rheological model is made up of basic conser— ration equations(mass， momentum ， energy con— servation equations)that must be satisfied by melt feedstock in PIM ， constitutive equation that i