PSM2机械完整性RBI.pdf

工艺安全管理 Part 2 – 设备完整性 王世煌 MI的整体宏观 ? OSHA 29CFR 1910.119 (j) (1) Application: Paragraphs (j)(2) through (j)(6) of this section apply to the following process equipment: (i) Pressure vessels and storage tanks; (ii) Piping systems (including piping components such as valves); (iii) Relief and vent systems and devices; (iv) Controls (including monitoring devices and sensors, alarms, and interlocks) and, (v) Pumps (2) Written Procedures. The employer shall establish and implement written procedures to maintain the on-going integrity of process equipment. (3) Training for process maintenance activities. (4) Inspection and testing. (5) Equipment deficiencies. (6) Quality assurance. EquipmentEquipment andand PropertyProperty LossesLosses Others/unknown 19% Heaters/boilers Piping systems 2% 30% Towers 4% Heat exchangers 4% Tanks Pumps/compressors Reactors 16% Drums 6% 12% 7% FactorsFactors LeadingLeading toto LossLoss Process upset Mechanical 8% failure due to Sabotage, arson corrosion, 3% fatigue, etc. Unknown 41% 18% Design error 4% Operational error Natural hazard 20% 6% 工艺安全解决方案 工艺安全管理 技术 工艺安全信息 工艺化学 (PSM) 工艺技术 工艺设备 工艺危害分析 定性分析: HazOp 操作程序 定量分析: QRA 工作许可 变更管理 设备 开俥前安全检查 塔槽/管线: RBI 机械设备完整性 转动设备/阀: RAM 人员 员工参与 SIS: LOPA; 培训