往复走丝线切割电极丝恒张力控制系统研究.pdfVIP

2015年 12月 机 床 与 液 压 Dec . 2015 第 43 卷 第 23 期 M ACHINETOOLHYDRAULICS Vol. 43 No . 23 D O I: 1 0 .3 9 6 9 /j. issn. 1 0 0 1 -3 8 8 1 . 2015. 23. 013 往复走丝线切割电极丝恒张力控制系统研究 陆程，时伟 (中州大学工程技术学院，河南郑州450015) 摘要 ：在往复走丝线切割加工过程中，电极丝传输容易发生单边松丝、张紧力控制困难和往复运转张紧力波动大等现 象，严重影响电火花线切割加工的效率、精度和稳定 。针对此现状，提出了一种新的走丝方式，采用自适应控制算法， 开发一套闭环往复走丝线切割电极丝恒张紧力控制系统。实际加工数据表明：该系统对电极丝张紧力的控制效果显著，其 幅值波动小于± 0. 4 N ，明显减少电极丝运转时产生的挠曲变形和振动现象，与此同时也很大程度提高线切割机床的加工 性能。 关键词：往复走丝；线切割；恒张力控制；自适应控制 中图分类号：TH 16 文献标志码 ：A 文章编号：1001-3881 (2015) 23-050-4 Study of Stabilizing Wire Tension Control System in Reciprocating WEDM L U C h e n g ， SHIWeS ( College of Engineering Technology，Zhongzliou U niversity，Zhengzhou Henan 450015，C hina ) A bstract ： I n the reciprocating wire electrical discharge machining ( WEDM) process，it is normal problem that loosening wire tension in one transporting direction ，difficult to control wire tension ，major fluctuations of wire tension in two transmission directions ， thus these phenomena have a strong impact on Tficiency ，precision and stability. According to this situation ，a new metliod of transpor­ ting wire was proposed，and adaptive control algorithm was adopted，then a closed-loop control system of stabilizing wire tension was developed. The practice machining data indicated that thie wire tension is adequately controlled by this presented control system，its am­ plitude is controlled less than ±0. 4 N ，and the vibration and defection phenomena are ance of WEDM is greatly improved. K eyw ords ： Reciprocating; WEDM ; Stabilizing tension control system; Adaptive control algorithm 〇 前言 动，严重影响加工的效率、精度和稳定性，具体表现 电火花