同济大学 车身制造工艺学 课件6-7-bending-a.pdfVIP

Chapter 4 Bending Process 第4章 弯曲成形工艺 余海燕 yuhaiyan@tongji.edu.cn 2015/6/14 1 第4章弯曲成形 Part 1: Sheet Metal Forming • Chapter 1- Overview • Chapter 2- Materials • Chapter 3- Blanking • Chapter 4- Blending • Chapter 5- Deep drawing • Chapter 6- Bulging • Chapter 7- New forming methods • Chapter 8- Cases analysis 2015/6/14 Chapter 4- Bending • 4.1 Bending Deformation Analysis • 4.2 Quality Analysis Process Design • 4.3 Tools for Bending • 4.4 Summary 2015/6/14 第4章 弯曲成形工艺 Basic concept基本概念 模具弯曲 辊弯 折弯 拉弯 Make sheet, bar, tube and profiles bent to a certain angle and shape.使板料、棒料、管材和型材弯曲成一定角度和形状的成形 方法 2015/6/14 4 4.1 Bending Deformation Analysis弯曲变形分析 4.1.1Deformation process变形过程 第一阶段：Free bending自由弯曲 第二阶段：Punch under pressure, sheet metal close to the die凸模下压，板料靠近模具 第三阶段：three-point contact with the punch ，Bending curvature increased,弯曲曲率加大，与凸模三点接触 第四阶段：full contact ，Blank is shaped by the tool 模具对 坯料进行校正，完全接触 课本P38，表3-1 2015/6/14 5 4.1 Bending Deformation Analysis弯曲变形分析 4.1.2Deformation characteristics变形特点 The deformation zone is in the corner变形区在圆角部分 compression inside ，tension outside内压外拉 Sheet metal in deformation zone becomes thinner变形区板料变 薄 Wide plate bending宽板弯曲（B3t）： Cross