PHC管桩混凝土免压蒸技术研究.pdfVIP

学兔兔 2012年第7期 混凝土与水泥制品 2012 No．7 7月 CHINA CONCRETE AND CEMENT PRODUCTS July PHC管桩混凝土免压蒸技术研究 张建纲 一，毛永琳1,2，乔 敏1,2 (1．江苏博特新材料有限公司，南京211103；2．高性能土木工程材料国家重点实验室，南京210008) 摘 要：针对PHC管桩生产过程中压蒸养护能耗大、混凝土耐久性较差的问题，开发了具有早强功能预制构件 专用的聚羧酸减水剂，并进行了PHC管桩混凝土的免压蒸工艺技术研究。结果表明，通过使用新型聚羧酸减水剂，混 凝土在90~(3条件下养护5h，其抗压强度可达到80MPa以上，随着龄期的发展，抗压强度持续增长，并且能够减少混凝 土离心成型过程产生的余浆。与现有压蒸工艺制备的混凝土相比，混凝土耐久性有了较大的改善。 关键词：PHC管桩；免压蒸；聚羧酸减水剂；氯离子渗透性 Abstract：Aiming at some problems during the process of PHC pile production，such as much energy consumption for autoclave curing，bad durability of concrete，a uew kind of polycarboxylic acid superplasticizer for prefabricated components with early strength function is introduced and non—autoclaved process of PHC pile concrete is studied．The resuhs show that the compressive strength of concrete with the new kind of polyearboxylic acid superplasticizer can reach over 80MPa immediately after 5h non—autoclaved curing at 90℃．And the strength will increase steadily with increasing the ages of concrete by using the new superpasticizer，meanwhile，it can reduce surplus paste from centrifugal moulding process of the concrete．Compared with the concrete by the CuiTent autoclaved curing,the durability of concrete by non—autoclaved curing is improved obviously． Key words：PHC piles；Non—autoclaved；Polycarboxylic acid superplasticizer；Chloride ion penetration 中图分类号：TU525 文献标识码：A 文章编号：1000—4637(2012)07—31—03 0 前言 常压蒸养强度偏低，难以实现免压蒸生产工艺。聚 近年来，由于国家经济建设快速发展，使得预 羧酸高性能减水剂是近年来混凝土外加剂的热点。 应力高强混凝土管桩行业发展很快，管桩企业已经 与萘系减水剂相比，聚羧酸高性能减水剂具有低掺 从广东、福建、江苏、天津等沿海城市逐步向内地发 量、高减水率、混凝土坍落度经时损失小、混凝土后 展。到2011年，全国已经有管桩生产企业50