确定焊接反变形的数值模拟及规律分析.pdfVIP

船舶力学 Vo1.12 No.2 第 12 带第 2 期 2008 年4 月 Journal of Ship Mechanics Apr.2oo8 文章编号: 1∞弘7294(2ω8)02-0277-Q6 确定焊接反变形的数值模拟及规律分析 刘玉君，李艳君 (大连理工大学船舶学院，大连 116023) 摘要:焊接接头附近局部的加热及冷却使被焊结构产生残余威力1k角变形。目前在船厂精度控制中，通常采用 构件焊接后对某些部位进行火工校茧的方法来控制残余角变形。文章提供了另外一种有效控制结构残余角变形 的方法:对结构焊前施加弹性的反向变形。利用热弹塑性有限元法来模拟结构的焊接过程，并对不同板厚、不同 热源的结构分别进行数值模拟，最终确定焊接结构的弹性反变形规律:焊接前施加弹性反变形的结构在焊接后 角变形趋于零。 关键词:弹性反变形:热弹级性有限元:残余角变形 中团分类号: U67 1.3 文献标识码:A Analysis of the rule of weld reversed an凯ùar distortion by FE肌f LIU Yu-jz矶，Ll Yan才un (Department of Naval Architecture, Dalian University of Technology, Dalian 116024, China) Abstract: Usually ,heating after the structure welded is used as an impediment in accuracy control of the angular distortion in shipyards. In this paper, another effective impediment is offered to control the angular distortion: impose elastic reversed angular distortion before welding. The welding process of no reversed m伊lar distortion is simulated by using thermal elasto四plastic finite element techniques to evaluate the residual angular distortion of the T町joint in fillet weld ,then the welding process imposing reserved angular distortion. S叫uentially，a series of welding processes w础 calculated，which is different in both the thickness of the plate and heat flux ,and the rule of weld reversed an伊lar distortíon was analyzed: all the structures reversed angular disto削on is almost horizontal after weld. Key words: heat elasto伊plastic FEM; elastic reserved an凯Jlar distortion; residual angular distortion 1 引吉 T 型焊接在船体结构中的应用是非常广泛的，焊接接头附近局部的加热及冷却使被焊结构产生 残余应力及角变形。为了对船体结构进行精度控制，就需要预估焊接挠余变形并消除残余变形对结构