厚断面高锰钢铸件凝固组织模拟与控制.pdfVIP

学兔兔 铸 造 Oct．2009 · 1030· FOUNDRY VoI．58 NO．10 厚断面高锰钢铸件凝固组织模拟与控制 傅排先，李殿中，李依依 (中国科学院金属研究所，沈阳材料科学国家 (联合)实验室，辽宁沈阳110016) 摘要：采用元胞自动机与有限元相耦合的方法模拟厚断面高锰钢铸件凝固组织。对常规工艺与随流添加金属颗粒两种不 同铸造工艺凝固组织进行模拟分析。分析浇注温度与形核质点密度对凝固组织的影响。结果表明增大金属液过热度，铸 造组织粗大。普通砂型铸造高锰钢心轨铸件，平均冷却速度0．1~CIs，浇注温度为1 450℃时，形核质点密度接近2xlO~m 。 通过随流添加金属颗粒增加了形核质点，当形核质点密度达到5x107／m。时，高锰钢铸件晶粒细小，组织均匀。但形核质 点密度增加到lxlO~m 时，铸件将产生疏松缺陷。模拟结果与试验结果吻合较好。 关键词：厚断面高锰钢；元胞自动机；凝固组织模拟；晶粒细化 中图分类号：TG269；TP391．9 文献标识码：A 文章编号：1001—4977(2009)10—1030—05 NumericaI Simulation and ControI of SO“d．fiCatiOn Microstructure in Heavy Section High Manganese Steel Casting FU Pai-xian，LI Dian—zhong，LI Yi—yi (Shenyang National Laboratory for Materials Science，Institute of Metal Research Chinese Academy of Sciences，Shenyang 1 10016，Liaoning，China) Abstract： Solidification micrOstructures in heavy section high manganese steel casting were simulated using coupling cellular automaton(CA)and finite element method(FEM)．The traditional casting process and adding particles casting process were simulated and analyzed．The solidification microstructures jn different positions and different cooling condition were predicted．The microstructure evolution under various solidification conditions frOm columnar to equiaxed was predicted．The e仟ects of pouring temperature and nucleation site density on solidification structures were investigated．With the increasing of pouring temperature．the solidification structures became coarser．Compared the experiment and simulation results，the nucleation site density were n