激光熔覆残余应力场的数值模拟_顾建强.pdfVIP

第38 卷，增刊 红外与激光工程 2009 年11 月 Vol.38 Supplement Infrared and Laser Engineering Nov. 2009 激光熔覆残余应力场的数值模拟 顾建强, 姚建华, 骆 芳，胡晓冬，陈智君 (浙江工业大学特种装备制造与先进加工技术教育部重点实验室激光加工技术工程研究中心，浙江杭州 310014) 摘要：为了研究激光熔覆残余应力场的分布情况，在45 钢表面采用同步送粉工艺熔覆H13 粉， 并对熔覆层的残余应力进行了测定。运用有限元分析技术，采用热力弱耦合的分析方法，建立了同 步送粉激光熔覆残余应力场模型。试验数据与模拟结果进行了比对。结果表明，熔覆结束后熔覆层 处于拉应力状态。考察了熔覆层表面垂直于激光扫描方向路径上的应力分布状态，发现其纵向应力 数值大于横向应力。在熔覆层与基体的熔合线附近，出现了相对的应力集中。激光熔覆过程中产生 的纵向残余拉应力是导致熔覆层开裂的主要原因，利用数值模拟技术可以预测残余应力分布。 关键词：残余应力； 激光熔覆； 有限元 中图分类号：TG456.7 文献标识码：A 文章编号：1007-2276(2009)增D-0462-06 Numerical simulation of residual stress field in laser cladding process GU Jian-qiang, YAO Jian-hua, LUO Fang, HU Xiao-dong, CHEN Zhi-jun (Key Laboratory of Special Purpose Equipment and Advanced Processing Technology Zhejiang University of Technology, Ministry of Education, Research Center of Laser Processing Technology and Engineering, Zhejiang University of Technology, Hangzhou 310014, China) Abstract: In order to study the distribution of residual stress field in laser cladding process, using Synchronous Powder feeding method, H13 powder was cladded on 45 steel substrate, and the residual stress of the cladded layer and the substrate had been measured. By the finite element techniques and the thermo-mechanical weak-coupling methods, the residual stress field model of a synchronous powder feeding laser cladding process was established. The simulation results were compared with the experimental data. The results show that the cladded layer is in